PTIG_Cat09_0809_BM-html.html

Illinois Tool Works (ITW) is a Fortune 200
company headquartered in Glenview, IL. We
design and produce a wide array of highly
engineered fasteners, components, equipment,
consumable systems and specialty products for
customers around the world. A leading
diversified manufacturing company with more
than 90 years of history, ITW’s nearly 825
decentralized business units in 52 countries
employ approximately 60,000 men and women
who are focused on crafting value-added
products and innovative customer solutions. A
core operating principle of ITW is the 80/20
philosophy that allows our people to focus on
key products and customers while simplifying
operations and improving customer satisfaction.
The underlying goals driving all ITW businesses
are to create value and improve operating
efficiencies for every one of our customers.

ITW Polymer Technologies is a grouping of

ITW business units that focus on providing
solutions to customers who use polymer
materials. Six decades of research and
experience in various fields provide us with the
resources to remain on the leading edge of
technology. We continually strive to create
innovative, proven solutions to difficult problems.
Included in this group are such well known
companies as:

ITW Philadelphia Resins, Montgomeryville,
PA, is a leading supplier of polymer grouts,
coatings, adhesives and repair compounds to
industrial, marine and commercial markets.
Brand names include Chockfast, Escoweld,
Impax, and Phillyclad.

ITW American Safety Technologies is the
worldwide leader in the manufacture of anti-slip
floor and deck systems for marine and industrial
applications. We also produce a complete line of
electrical encapsulants under the Insulcast name.

ITW also uses a manufacturing
facility in Shannon, Ireland, to
support our European and
Asian markets.

DISTRIBUTOR

LOCATIONS

ARGENTINA

AUSTRALIA

AUSTRIA

BELGIUM

■

BRAZIL

CANADA

CHILE

■

CHINA

DENMARK

EGYPT

ENGLAND

■

FINLAND

FRANCE

GERMANY

HOLLAND

INDONESIA

ITALY

■

JAPAN

KUWAIT

MALAYSIA

MEXICO

NORWAY

OMAN

■

PERU

PHILIPPINES

POLAND

QATAR

SAUDI ARABIA

SINGAPORE

SOUTH AFRICA

SOUTH KOREA

SPAIN

SWEDEN

SWITZERLAND

SYRIA

TAIWAN

THAILAND

U.A.E.

UNITED STATES

VENEZUELA

VIETNAM

WEST INDIES

About ITW and its

family of companies

ITW Polymer Technologies

130 Commerce Drive, Montgomeryville, PA

Telephone: 215.855.8450 • Fax: 215.855.4688

www.philadelphiaresins.com

ITW Shannon

Shannon Free Airport, County Clare, Ireland

Telephone: 353.61.471299 · Fax: 353.61.471285

www.itwpolytech.com

www.chockfastgrout.com

Products are produced in our ISO 9001:2000
facilities in Montgomeryville, U.S.A. and

Shannon, Ireland; our products and
expertise are available in over 35
countries around the world through our
network of product distributors.

As a business unit of Illinois Tool Works (ITW),
our operations are supported by the ITW
Technology Center in Glenview, IL, U.S.A. This
technical center assists in providing engineering
ideas and solutions for worldwide markets.
Combined with our own specialized staff at our
Montgomeryville headquarters, we offer unique
solutions to your application problems.

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

ITW American Safety Technologies

565 Eagle Rock Avenue, Roseland, NJ

Telephone: 800-631-7841 · Fax: 215.855.4688

www.astantislip.com

ITW Polymer Technologies is a grouping of

ITW also uses a manufacturing
facility in Shannon, Ireland, to
support our European and
Asian markets.

DISTRIBUTOR

LOCATIONS

ARGENTINA

AUSTRALIA

AUSTRIA

BELGIUM

■

BRAZIL

CANADA

CHILE

■

CHINA

DENMARK

EGYPT

ENGLAND

■

FINLAND

FRANCE

GERMANY

HOLLAND

INDONESIA

ITALY

■

JAPAN

KUWAIT

MALAYSIA

MEXICO

NORWAY

OMAN

■

PERU

PHILIPPINES

POLAND

QATAR

SAUDI ARABIA

SINGAPORE

SOUTH AFRICA

SOUTH KOREA

SPAIN

SWEDEN

SWITZERLAND

SYRIA

TAIWAN

THAILAND

U.A.E.

UNITED STATES

VENEZUELA

VIETNAM

WEST INDIES

About ITW and its

family of companies

ITW Polymer Technologies

130 Commerce Drive, Montgomeryville, PA

Telephone: 215.855.8450 • Fax: 215.855.4688

www.philadelphiaresins.com

ITW Shannon

Shannon Free Airport, County Clare, Ireland

Telephone: 353.61.471299 · Fax: 353.61.471285

www.itwpolytech.com

www.chockfastgrout.com

Products are produced in our ISO 9001:2000
facilities in Montgomeryville, U.S.A. and

Shannon, Ireland; our products and
expertise are available in over 35
countries around the world through our
network of product distributors.

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

ITW American Safety Technologies

565 Eagle Rock Avenue, Roseland, NJ

Telephone: 800-631-7841 · Fax: 215.855.4688

www.astantislip.com

The Advantage

For Precise and Permanent
Alignment of all Machinery

• Excellent Vibration Damping
• High Compressive & Bond Strengths
• Superior Resistance to Shrinkage,

Fretting and Shear Loads

• Serviceability within 24 Hours
• Local Representation

ITW Philadelphia Resins Epoxy Grout
Systems provide all of the advantages
necessary for superior performance
including fast, convenient installations;
precise, reliable alignment; resistance
to thermal growth under hot-running
machinery; rapid curing with negligible
shrinkage; and maximum versatility for
dependable solutions with the most
difficult installation problems.

There is an ideal epoxy product for
each grouting or chocking application.
ITW Philadelphia Resins has earned
an unmatched reputation for reliability
with major gas pipelines; chemical,
petrochemical and refining complexes;
power facilities; mining operations;
manufacturing; engineering and
design organizations; and industrial
constructors worldwide.

Epoxy Grout

- versus -

Cement

1. Compressive Strength

15300 – 19000 psi.

3000 – 6000 psi.

2. Tensile Strength

1890 – 4970 psi.

400 – 600 psi.

3. Will not shrink in liquid

Can shrink in liquid

or solid state.

and / or solid state.

4. Impervious to most liquids,

Can be affected by all.

chemicals, lubricants and
freeze / thaw cycles.

5. Rapid cure 24 – 36 hrs.

Slow curing, 7-21 days.

at 70 degrees F.

6. Extremely high bond strength

Low bond strength.

to steel and concrete.

7. No components to measure.

Must adjust water for
flowability & strength.

8. Epoxies can be poured from

Must be pumped in

1/4” - 18” thick in one layer.

tight clearances.

Advantages of Epoxy Grout

1. Usage in corrosive and

external applications.

2. Limited down time during

outages and emergencies.

3. High bond strength dampens

vibration thus extending the
life of machinery components.

4. Excellent flowability insures

maximum bearing contact.

5. Support by local distributor

in all aspects of grouting.

Why choose Epoxy Grout…

If you are interested in…
• Increasing Equipment and

Foundation Service Life

• Lowering Equipment

Operating Costs

• Increasing MTBF
…the choice for your next installation

is ITW Philadelphia Resins.

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

Excellent Vibration

Dampening

Efficiencies from

ITW Grouts

ITW Grouts have low,

gentle exothermic reactions

which are less likely to crack.

The Advantage

For Precise and Permanent
Alignment of all Machinery

• Excellent Vibration Damping
• High Compressive & Bond Strengths
• Superior Resistance to Shrinkage,

Fretting and Shear Loads

• Serviceability within 24 Hours
• Local Representation

Epoxy Grout

- versus -

Cement

1. Compressive Strength

15300 – 19000 psi.

3000 – 6000 psi.

2. Tensile Strength

1890 – 4970 psi.

400 – 600 psi.

3. Will not shrink in liquid

Can shrink in liquid

or solid state.

and / or solid state.

4. Impervious to most liquids,

Can be affected by all.

chemicals, lubricants and
freeze / thaw cycles.

5. Rapid cure 24 – 36 hrs.

Slow curing, 7-21 days.

at 70 degrees F.

6. Extremely high bond strength

Low bond strength.

to steel and concrete.

7. No components to measure.

Must adjust water for
flowability & strength.

8. Epoxies can be poured from

Must be pumped in

1/4” - 18” thick in one layer.

tight clearances.

Advantages of Epoxy Grout

1. Usage in corrosive and

external applications.

2. Limited down time during

outages and emergencies.

3. High bond strength dampens

vibration thus extending the
life of machinery components.

4. Excellent flowability insures

maximum bearing contact.

5. Support by local distributor

in all aspects of grouting.

Why choose Epoxy Grout…

If you are interested in…
• Increasing Equipment and

Foundation Service Life

• Lowering Equipment

Operating Costs

• Increasing MTBF
…the choice for your next installation

is ITW Philadelphia Resins.

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

Excellent Vibration

Dampening

Efficiencies from

ITW Grouts

ITW Grouts have low,

gentle exothermic reactions

which are less likely to crack.

Which Product

is Right for You?

The Chockfast

and Escoweld

Epoxy

grouting systems have been specifically
engineered to provide the optimal
performance and reliability for use under
critically aligned equipment.

The right grouting system, as part of
a well engineered equipment system,
can provide years of cost effective,
reliable performance. Selecting the
right grouting system is as simple as
having an understanding about what
the ITW Philadelphia Resins
Chockfast

and Escoweld

Epoxy

Grout Systems provide.

Chockfast

has a long successful history

in the natural gas transmission industry.
The “Chockfast

System” supports more

horsepower than all other systems
combined. Escoweld

enjoys an

excellent reputation in the world of
pumps with its improved chemical
resistance to many industrial chemicals
and its vibration dampening capability.

From thin pour epoxy chocks to large
foundation
repairs, ITW
Philadelphia
Resins has the
properly
engineered
system for your
critical equipment needs.

When reliability cannot
be compromised.

ITW Philadelphia
Resins gives you
superior choices with
Chockfast

Foundation

Systems and
Escoweld

Industrial

Grouts & Polymers

Chockfast

Red

provides excellent vibration damping for static and dynamic loads, while its gentle
exothermic cure allows for single pours from 2” to 18” (51 mm to 457 mm).

Chockfast

Red SG

A 3-component, 100% solids, enhanced flow, epoxy grout, Chockfast Red SG
is used to grout large machinery applications where a lighter consistency
material is required and clearances from 1” to 3” (25 mm to 76 mm) are typical.

Escoweld

7505/7530

A 3-component, 100% solids, deep pour, epoxy grout; ESCOWELD

7505/7530 offers many benefits designed to simplify equipment installation
while providing excellent chemical resistance and vibration damping for pumps
and other critically aligned rotating equipment. Pours from 2” to 18” (51 mm to
457 mm) are typical. ESCOWELD

is available in North America only.

CWC 604

Machine Bond

A 3-component, 100% solids, deep pour, epoxy grout; CWC 604 Machine
Bond

offers many of the same benefits characteristic of our other fine epoxy

grouts, but where a lighter consistency material is required. Pours from 1” to
18” (51 mm to 457 mm) are typical. CWC 604 Machine Bond

is available in

North America only.

Chockfast

Blue

3-component, 100% solids, high chemical and temperature-resistant, high flow
epoxy grout for new or retrofit installations in caustic environments. Chockfast

Blue can also be used as a substitute for steel soleplates or rails; normally
used in a thickness range of 1” to 1-1/2” (25 mm to 38 mm).

Chockfast

Orange

2-component, low viscosity, structural epoxy “chock”, or “poured shim” with
variable hardener ratios options. Replaces tediously fitted steel chocks or
shims. Assures intimate contact with machined or un-machined equipment
bedplates. Virtually 100% effective bearing underneath supported equipment.
Normally poured in thickness’ of 1-1/4” to 2-1/2” (32 mm to 64 mm).

Chockfast

Black

2-component, highly flowable, thin pour “chock” or “poured shim”; designed to
maintain proper alignment and support of machinery and equipment. Able to
withstand severe industrial environments with a high degree of both physical
and thermal shock resistance. Normally poured in thicknesses of 1/2” to 1”
(13 mm to 25 mm).

Chockfast

Gray

Highly flowable, two-component, thin pour “chock” designed to maintain
proper alignment and support of machinery and equipment; able to withstand
severe industrial environments with a high degree of both physical and
thermal shock resistance.

ITW

Quickset

2-component, high-strength, fast-setting, multi-purpose epoxy with a
convenient mixing ratio of 1:1. Can be used as a liquid shim, an anchoring
adhesive or as structural gap filler. Sets within 15 minutes, with full cure in
6 hours. Hardens to 78 Shore D in 30 minutes and 84 Shore D in 4 hours.
Normally poured in thickness’ up to 3/4” (19 mm).

ITWPRC 100

Non-Shrink

Cementitious

Grout

A precision, non-shrink, cement grout that meets or exceeds all requirements
of the Corps of Engineers CRD C-621 and ASTM C-1107.

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

GO ON-LINE FOR INFORMATION ON OUR

COMPLETE LINE OF HIGH PERFORMANCE

EPOXY GROUTING SYSTEMS

www.chockfastgrout.com

www.escoweld.com

Which Product

is Right for You?

The Chockfast

and Escoweld

Epoxy

grouting systems have been specifically
engineered to provide the optimal
performance and reliability for use under
critically aligned equipment.

and Escoweld

Epoxy

Grout Systems provide.

Chockfast

has a long successful history

in the natural gas transmission industry.
The “Chockfast

System” supports more

horsepower than all other systems
combined. Escoweld

enjoys an

excellent reputation in the world of
pumps with its improved chemical
resistance to many industrial chemicals
and its vibration dampening capability.

From thin pour epoxy chocks to large
foundation
repairs, ITW
Philadelphia
Resins has the
properly
engineered
system for your
critical equipment needs.

When reliability cannot
be compromised.

ITW Philadelphia
Resins gives you
superior choices with
Chockfast

Foundation

Systems and
Escoweld

Industrial

Grouts & Polymers

Chockfast

Red

provides excellent vibration damping for static and dynamic loads, while its gentle
exothermic cure allows for single pours from 2” to 18” (51 mm to 457 mm).

Chockfast

Red SG

Escoweld

7505/7530

A 3-component, 100% solids, deep pour, epoxy grout; ESCOWELD

is available in North America only.

CWC 604

Machine Bond

A 3-component, 100% solids, deep pour, epoxy grout; CWC 604 Machine
Bond

offers many of the same benefits characteristic of our other fine epoxy

grouts, but where a lighter consistency material is required. Pours from 1” to
18” (51 mm to 457 mm) are typical. CWC 604 Machine Bond

is available in

North America only.

Chockfast

Blue

3-component, 100% solids, high chemical and temperature-resistant, high flow
epoxy grout for new or retrofit installations in caustic environments. Chockfast

Blue can also be used as a substitute for steel soleplates or rails; normally
used in a thickness range of 1” to 1-1/2” (25 mm to 38 mm).

Chockfast

Orange

Chockfast

Black

Chockfast

Gray

ITW

Quickset

ITWPRC 100

Non-Shrink

Cementitious

Grout

A precision, non-shrink, cement grout that meets or exceeds all requirements
of the Corps of Engineers CRD C-621 and ASTM C-1107.

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

GO ON-LINE FOR INFORMATION ON OUR

COMPLETE LINE OF HIGH PERFORMANCE

EPOXY GROUTING SYSTEMS

www.chockfastgrout.com

www.escoweld.com

Cementitious Grout

Two-Component Epoxy Chocking Compounds

Three-Component Epoxy Grouts

Specifications

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

Escoweld

7505E/7530

Chockfast Red

Chockfast Red SG

Chockfast Blue

CWC 604

Machine Bond

High Strength, Deep Pour, Very Fluid,
Epoxy Grout for mounting precisely aligned
equipment. Ideal for installing baseplate
mounted pumps.

High strength, 100% solids epoxy grouting
compound which is used to grout large
machinery and to support soleplates. Ideal for
final positioning of critically aligned equipment
within close tolerances.

Thin Pour, Rapid Cure, High Strength
Epoxy Grout

Epoxy Grout for Severe Applications.
Aggregate comes premixed with resin.

100% solids, deep pour, epoxy grout; offers
many of the same benefits characteristic of our
other epoxy grouts, but where a lighter
consistency material is required.

2.4 ft

(68 L)

1.6 ft

(45.3 L)

1.6 ft

(45.3 L)

800 in

(13.1 L)

2 ft³ (56.63 L)

1.25" (3 cm) to 18" (46 cm) in thickness
and 7' (2.2 m) square

1" (25 mm) to 4" (100 mm) in thickness
and 5' (1.5 m) square

1" (25 mm) to 1-1/2" (38 mm) in
thickness and 3'-6" (1.1 m) square

1" to 18” (25 mm to 457 mm) in
thickness and 7’ (2.2 m) square

1,800,000 psi (126,550 kg/cm²)

2,000,000 psi (140,600 kg/cm

)

1,970,000 psi (138,535 kg/cm

)

1,640,000 psi (115,300 kg/cm

)

3,800,000 psi (267,166 kg/cm²)

14,000 psi (984 kg/cm

)

15,250 psi (1,072 kg/cm

)

18,120 psi (1,274 kg/cm

)

19,000 psi (1,336 kg/cm

)

16,100 psi (1132 kg/cm²)

4,700 psi
(329 kg/cm

)

4,025 psi
(283 kg/cm

)

4,800 psi
(340 kg/cm

)

4,920 psi
(345 kg/cm

)

7,880 psi
( 554 kg/cm²)

14.6 x 10

-6

in/in/˚F

11.2 x 10

-6

in/in/˚F

19.4x 10

-6

in/in/˚F

27.7 x 10

-6

in/in/˚F

16.0 x 10-6 in/in/°F

PRODUCT

FEATURES

UNIT SIZE

MINIMUM & MAXIMUM

POUR DIMENSIONS

COMPRESSIVE

STRENGTH

COMPRESSIVE MODULUS

OF ELASTICITY

FLEXURAL

STRENGTH

COEFFICIENT OF LINEAR

THERMAL EXPANSION

PRODUCT

FEATURES

APPROX.

UNIT SIZE

MINIMUM & MAXIMUM

POUR DIMENSIONS

COMPRESSIVE

STRENGTH (PSI)

COMP. MODULUS

OF ELASTICITY

FLEXURAL

STRENGTH

COEFFICIENT OF LINEAR

THERMAL EXPANSION

Chockfast Orange

Chockfast Black

Chockfast Gray

Marine & Industrial Chocking Compound for
Precisely Aligned Equipment with chocks of
the same or variable thickness. Smooth
flowing, epoxy that can be injected into very
narrow areas.

High Temperature, Industrial Chocking
Compound for Precisely Aligned Equipment
with chocks of the same thickness. Viscous,
gritty epoxy.

General Purpose Chocking Compound for
installing Non-Precisely Aligned Industrial or
Marine Equipment or for installing anchor bolts.

Small: 120 in

(1.9 L)
Large: 260 in

(4.3 L)

265 in

(4.3 L)

Small: 187 in

(3.06 L)
Large: 816 in

(13.37 L)

1/2” (12 mm) to 4” (100 mm) thick
using a variable amount of hardener
and 30” (800 mm) Long x 8”
(200 mm) Wide

1-1/4" (32 mm) to 2-1/2" (62 mm)
thick and 30” (800 mm) Long x 8”
(200 mm) Wide

1/2” (12 mm) to 2” (50 mm) thick
and 24” (610 mm) Long x 24”
(610 mm) Wide

ITW PRC 100

ITW Quickset

Non-shrink, precision cement-based grout that
can be used in a wide range of consistencies
from damp pack to high fluidity

Plastic 0.43 ft.

Flowable 0.44 ft.

Fluid 0.45 ft.

300 ml x 300 ml
Cartridge: 37 in³
(600 ml)
2 gal 435 in³ (7.1 L)
10 gal: 2,282 in³ (37.4 L)
110 gal: 21,131 in³
(346.3 L)

Up to 2” (50 mm) deep. 2” to 5”
deep with 25% 3/8” pea gravel by
weight. Over 5” deep, use 50% 3/8”
pea gravel by weight.

Up to 3/4” (Up to 19 mm) in
thickness and 18” (457 mm) square

3 days 2.64 x 106 psi
7 days 2.79 x 106 psi
28 days 3.00 x 106 psi

347,000 psi (2392.5 MPa)

Plastic Flowable Fluid

3 days

5,900

5,400

4,800

7 days

8,900

7,700

6,200

28 days

11,500

8,400

7,700

14,500 psi (101.5 MPa)

3 days

1,055 psi

7 days

1,230 psi

28 days

1,430 psi

15,400 psi (106.18 MPa)

4.76 x 10-6 in/in˚F

533,000 psi (37,482 kg/cm

)

800,000 psi (56,246 kg/cm²)

520,000 psi (36,568 kg/cm

)

19,000 psi (1,336 kg/cm

)

17,300 psi (1216 kg/cm

)

16,000 psi (1,125 kg/cm

)

0.0002 in/in
(0.0002 mm/mm) or
0.02%

0.00018 in/in
(0.00018 mm/mm)

0.0003 in/in
(0.0003 mm/mm)

194˚F (90˚C)

200˚F (94˚C)

125˚F (52˚C)

SHRINKAGE

MAXIMUM SERVICE TEMP

Cementitious Grout

Two-Component Epoxy Chocking Compounds

Three-Component Epoxy Grouts

Specifications

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

Escoweld

7505E/7530

Chockfast Red

Chockfast Red SG

Chockfast Blue

CWC 604

Machine Bond

High Strength, Deep Pour, Very Fluid,
Epoxy Grout for mounting precisely aligned
equipment. Ideal for installing baseplate
mounted pumps.

Thin Pour, Rapid Cure, High Strength
Epoxy Grout

Epoxy Grout for Severe Applications.
Aggregate comes premixed with resin.

100% solids, deep pour, epoxy grout; offers
many of the same benefits characteristic of our
other epoxy grouts, but where a lighter
consistency material is required.

2.4 ft

(68 L)

1.6 ft

(45.3 L)

1.6 ft

(45.3 L)

800 in

(13.1 L)

2 ft³ (56.63 L)

1.25" (3 cm) to 18" (46 cm) in thickness
and 7' (2.2 m) square

1" (25 mm) to 4" (100 mm) in thickness
and 5' (1.5 m) square

1" (25 mm) to 1-1/2" (38 mm) in
thickness and 3'-6" (1.1 m) square

1" to 18” (25 mm to 457 mm) in
thickness and 7’ (2.2 m) square

1,800,000 psi (126,550 kg/cm²)

2,000,000 psi (140,600 kg/cm

)

1,970,000 psi (138,535 kg/cm

)

1,640,000 psi (115,300 kg/cm

)

3,800,000 psi (267,166 kg/cm²)

14,000 psi (984 kg/cm

)

15,250 psi (1,072 kg/cm

)

18,120 psi (1,274 kg/cm

)

19,000 psi (1,336 kg/cm

)

16,100 psi (1132 kg/cm²)

4,700 psi
(329 kg/cm

)

4,025 psi
(283 kg/cm

)

4,800 psi
(340 kg/cm

)

4,920 psi
(345 kg/cm

)

7,880 psi
( 554 kg/cm²)

14.6 x 10

-6

in/in/˚F

11.2 x 10

-6

in/in/˚F

19.4x 10

-6

in/in/˚F

27.7 x 10

-6

in/in/˚F

16.0 x 10-6 in/in/°F

PRODUCT

FEATURES

UNIT SIZE

MINIMUM & MAXIMUM

POUR DIMENSIONS

COMPRESSIVE

STRENGTH

COMPRESSIVE MODULUS

OF ELASTICITY

FLEXURAL

STRENGTH

COEFFICIENT OF LINEAR

THERMAL EXPANSION

PRODUCT

FEATURES

APPROX.

UNIT SIZE

MINIMUM & MAXIMUM

POUR DIMENSIONS

COMPRESSIVE

STRENGTH (PSI)

COMP. MODULUS

OF ELASTICITY

FLEXURAL

STRENGTH

COEFFICIENT OF LINEAR

THERMAL EXPANSION

Chockfast Orange

Chockfast Black

Chockfast Gray

Marine & Industrial Chocking Compound for
Precisely Aligned Equipment with chocks of
the same or variable thickness. Smooth
flowing, epoxy that can be injected into very
narrow areas.

High Temperature, Industrial Chocking
Compound for Precisely Aligned Equipment
with chocks of the same thickness. Viscous,
gritty epoxy.

General Purpose Chocking Compound for
installing Non-Precisely Aligned Industrial or
Marine Equipment or for installing anchor bolts.

Small: 120 in

(1.9 L)
Large: 260 in

(4.3 L)

265 in

(4.3 L)

Small: 187 in

(3.06 L)
Large: 816 in

(13.37 L)

1/2” (12 mm) to 4” (100 mm) thick
using a variable amount of hardener
and 30” (800 mm) Long x 8”
(200 mm) Wide

1-1/4" (32 mm) to 2-1/2" (62 mm)
thick and 30” (800 mm) Long x 8”
(200 mm) Wide

1/2” (12 mm) to 2” (50 mm) thick
and 24” (610 mm) Long x 24”
(610 mm) Wide

ITW PRC 100

ITW Quickset

Non-shrink, precision cement-based grout that
can be used in a wide range of consistencies
from damp pack to high fluidity

Plastic 0.43 ft.

Flowable 0.44 ft.

Fluid 0.45 ft.

300 ml x 300 ml
Cartridge: 37 in³
(600 ml)
2 gal 435 in³ (7.1 L)
10 gal: 2,282 in³ (37.4 L)
110 gal: 21,131 in³
(346.3 L)

Up to 2” (50 mm) deep. 2” to 5”
deep with 25% 3/8” pea gravel by
weight. Over 5” deep, use 50% 3/8”
pea gravel by weight.

Up to 3/4” (Up to 19 mm) in
thickness and 18” (457 mm) square

3 days 2.64 x 106 psi
7 days 2.79 x 106 psi
28 days 3.00 x 106 psi

347,000 psi (2392.5 MPa)

Plastic Flowable Fluid

3 days

5,900

5,400

4,800

7 days

8,900

7,700

6,200

28 days

11,500

8,400

7,700

14,500 psi (101.5 MPa)

3 days

1,055 psi

7 days

1,230 psi

28 days

1,430 psi

15,400 psi (106.18 MPa)

4.76 x 10-6 in/in˚F

533,000 psi (37,482 kg/cm

)

800,000 psi (56,246 kg/cm²)

520,000 psi (36,568 kg/cm

)

19,000 psi (1,336 kg/cm

)

17,300 psi (1216 kg/cm

)

16,000 psi (1,125 kg/cm

)

0.0002 in/in
(0.0002 mm/mm) or
0.02%

0.00018 in/in
(0.00018 mm/mm)

0.0003 in/in
(0.0003 mm/mm)

194˚F (90˚C)

200˚F (94˚C)

125˚F (52˚C)

SHRINKAGE

MAXIMUM SERVICE TEMP

Typical Installation
Steps for Epoxy Grout

ITW Resin Technologies

www.itwresintech.com

The IMPAX line of coatings that this segment offers provides solutions to you
most difficult industrial coatings needs. The product line presents a complete
solution to your flooring or secondary containment concerns.

ITW Polymer Technologies represents the cutting edge of products
that deal with epoxy or polymer systems. In addition to the field
installed grouting products discussed in this brochure, a number of
other product offerings are available to address your needs.

ITW POLYMER TECHNOLOGIES

Industrial Grouts, Polymers and Foundation Systems

• After the concrete is fully cured, chip the foundation down 3/4 - 1" using a light duty,

hand held pneumatic chipper with a chisel type tool, removing all laitance and defective
or weak concrete.

• Chamfer all the foundation edges at a 45˚ angle, in order to remove stress concentration.

• Remove all dust, dirt, chips, oil, water, and any other contaminants.

• The final baseplate or soleplate elevation should allow 2" to 3" of grout between the

surface of the foundation and the lower baseplate flange or the underside of the soleplate.

• Fill the foundation anchor bolt sleeves with a non-bonding, pliable material, such as

spray insulation foam to prevent the epoxy grout from filling the anchor bolt sleeve. Apply
tape to the shanks and threads of all anchor bolts.

• Build grout forms out of 3/4" thick plywood securely braced with 2x4’s. Forms must be

liquid-tight. Seal off any open spaces or cracks in forms, or at the joint between forms
and the foundation using RTV sealant. Install 45˚chamfer strips along the top inside
edges of the form at the final elevation of the grout as well as in all vertical corners.

• Install expansion joints as required depending on the length of pour and specific grout

chosen.

• Coat the inside of the forms with three coats of paste wax on all areas that will come in

contact with the grout to keep the grout from bonding to the forms.

• Install and align the baseplate without any pumps or motors installed using jacking bolts.

Jacking bolts should fall on round metal landing pads epoxied to the surface of the
concrete. Apply a heavy coat of non-melt grease to the jacking screws so they can be
removed later.

• Mix the epoxy resin and hardener with a Jiffy Mixer for about three [3] minutes. Pour the

mixed solution into a wheelbarrow, mortar box, or mechanical mortar mixer.

• Slowly add aggregate to the mix one bag at a time. Mix the resin and aggregate only

long enough to wet out all the aggregate.

• Grouting should be continuous until all sections or compartments of the baseplate are

completely filled. A head box can provide a hydraulic head to force the grout to the vent
holes.

• The use of a head box provides a surge volume for the grout, as well as provides the

critical hydraulic head.

• Tools and equipment can be cleaned with medium pressure water immediately upon

completion.

• Forms may be removed when the epoxy grout is adequately cured. This generally occurs

in approximately 24 hours at 72˚ F when the surface becomes firm and not tacky to the
touch.

• The baseplate is to remain supported by the jack screws for 48 hours before removing

them. The jack screw holes shall be filled with RTV or epoxy after being solvent cleaned
to remove any bond breaker. The foundation anchor bolts can now be torqued. The
frame shall be dial indicated at each anchor bolt and coupling, to determine any
movement during torque.

• Re-install the pumps and motors after the baseplate has been grouted and after the

grout has cured for a minimum of twenty-four (24) hours.

Self-Leveling Flooring
Products
These systems offer high-
solids, chemically impervious,
abrasion resistant and
aesthetically pleasing answers
to your most difficult flooring
problems.

Thin Film Coatings
Products in this line include
epoxy and urethane systems
that provide for low-cost, easily
applied coatings that will
improve the appearance of
your facility.

Decorative Systems
Impax flake or quartz systems
provide the ultimate
compromise between
industrial toughness and
commercial appeal.

Industrial Resurfacers
These systems provide the
ultimate in flooring performance.
When chemical attack, intense
traffic or other highly abusive
environment cause concern,
these products are the solution.

Anti-Slip Systems
When safety is the primary concern,
our complete line of skid-resistant
products are second to none.
Developed primarily to exacting
military standards, they provide the
ultimate solution to slip and fall
concerns in industrial environments.

Secondary Containment
Systems
Regulations that require
complete containment of
chemicals continue to challenge
engineers in industrial facilities.
These products can provide
solutions to some of these
difficult challenges.

www.chockfastgrout.com