1

Table of Contents

Applications . . . . . . . . . . . . . . . . . . . . 3

Medical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Industrial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Extruded Sizes . . . . . . . . . . . . . . . . . . . 7

Extruded Tubing (AWG). . . . . . . . . . . . . . . . . . . . . . 9
Heavy Construction Tubing. . . . . . . . . . . . . . . . . . 13
Heavy Wall Tubing . . . . . . . . . . . . . . . . . . . . . . . . . 14
Monofilament . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Convoluted Tubing

PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FEP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ETFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Spiral-Cut Cable Wrap . . . . . . . . . . . . . . . . . . . . 19

Extruded Metric Tubing

0.50mm Wall Tubing . . . . . . . . . . . . . . . . . . . . . . 20

Extruded Metric Tubing

1.00mm Wall Tubing . . . . . . . . . . . . . . . . . . . . . . 21

Extruded Metric Tubing

1.50/2.00mm Wall Tubing . . . . . . . . . . . . . . . . . . 22

Heat Shrinkable Extrusions . . . . . . . . . . 23

ZEUS Heat Shrink Fluoropolymer Tubing . . . . . . . . 25
PTFE Heat Shrink 2 to 1 Shrink Ratio. . . . . . . . . . . . . . . 26
PTFE Heat Shrink 4 to 1 Shrink Ratio . . . . . . . . . . . 30
FEP Heat Shrink 1.3 to 1 Shrink Ratio. . . . . . . . . . . 31
FEP Heat Shrink 1.6 to 1 Shrink Ratio. . . . . . . . . . . 33
FEP Roll Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PTFE/FEP Dual-Shrink

®

Tubing . . . . . . . . . . . . . . . . . . . . 35

Specialty Products . . . . . . . . . . . . . . 37

PTFE Sub-Lite-Wall

®

Extruded & Heat Shrinkable Tubing . . . . . . . . . 38

PEEK

™

Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

PEEKshrink

®

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Peek Insulated Wire . . . . . . . . . . . . . . . . . . . . . . . . 42
Special Shapes - Multi-Lumen. . . . . . . . . . . . . . . . 43
Performance Fiber . . . . . . . . . . . . . . . . . . . . . . . . . 44
Lay Flat Tubing

®

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Dual Tube

®

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Splines - Wires, Cables, Coaxial Cores. . . . . . . . . 47
Snaptube

®

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Absorv

™

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Aeos

®

ePTFE Tubing and Monofilament. . . . . . . . 49

Value Added Services . . . . . . . . . . . 51

Benefits of ZEUS Value Added Services 

and Operations . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Bump/Draw-down . . . . . . . . . . . . . . . . . . . . . . . . . 53
Custom-Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Custom Packaging & Labeling . . . . . . . . . . . . . . 54
Drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Etching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Flaring and Flanging . . . . . . . . . . . . . . . . . . . . . . . 54
Heat Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Heat Shrinking over Mandrels . . . . . . . . . . . . . . . . 55
Product Analysis & Enhancement . . . . . . . . . . . . 55
Product Assembly - High Volume. . . . . . . . . . . . . 56
Product Assembly - Light . . . . . . . . . . . . . . . . . . . . 56
Retractable Coil Tubing. . . . . . . . . . . . . . . . . . . . . 56
Scoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Slitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Striping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Thermosetting/Forming . . . . . . . . . . . . . . . . . . . . . 57
Tube Tipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PTFE Slitting and Cuffing . . . . . . . . . . . . . . . . . . . . 58

Technical Information . . . . . . . . . . . . . . 59

Resin Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
General Information. . . . . . . . . . . . . . . . . . . . . . . . 72
Technical Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4

As the leading supplier

of fluoropolymer tubing in
the medical device
market, ZEUS is adapted
to servicing a wide range
of customer needs. We
are experienced at
working with all of the
organizational elements of
a medical device manufacturer. To assist
these specialized requests we established a
medical department within our sales force
and staffed it with highly-trained and
medical device oriented Technical
Account Manager. ZEUS is a true pioneer of
high performance plastics in this industry.

For the R&D engineer working on a new

innovative product we offer quick
turnaround, technical support, and free
samples for prototyping. We work with
production
engineers to
help improve
yields and
throughput.
Regulatory
specialists
appreciate our quality systems and USP
Class VI certified polymers. Purchasing

agents appreciate our stocking programs
and the level of service and delivery we
offer the industry. We offer a true cross
functional relationship to our customers.

On the materials side, we offer a wide

range of fluoropolymers and specialized
plastics with a history of success in medical
device applications. Many of our extruded,
heat shrink, and multi-
lumen tubes have been
chosen for their pure,
smooth, non-toxic, non-
allergenic properties, as
well as their compatibility
with human tissues and
fluids.

Most of what we

manufacture for the medical device
industry is extremely tight toleranced
tubing. With our staff of skilled polymer
experts and 45+ years of extrusion
experience we are experts at customizing
the properties of our polymers through
process and material modification
technologies.

Applications

Medical

With more than 438,000+ sq ft. of

manufacturing space ZEUS is ready to meet
the challenges of the industrial markets. We
have a strong working knowledge of a
multitude of industries, including:
automotive, chemical processing,
electronic, aerospace and defense, fiber
optics, environmental and analytical. We
understand that new products and material
enhancements are critical for our customers
to remain
competitive and
successful. ZEUS
offers a wide
variety of standard
and specialized
products to meet
your needs. ZEUS’ knowledgeable Technical
Account Managers are standing by to help
you design the product you need.

Fluid Handling

The demand for fluoropolymer tubing in

fluid applications continues to increase as
requirements become more specific.  With
ID from .002" up to 2.0", ZEUS’ line of
chemically resistant extrusions withstands
corrosive fluids like sulfuric acid,
hydrocarbon fuels and strong mineral acids.

High purity resins

are used to extrude
tubing with the
lowest levels of
extractables and
the smoothest
surface finish for use
in semiconductor and pharmaceutical
applications.  FEP Lined Polyethylene tubing
for environmental applications and PEEK

™

tubing for analytical applications are a few
of the specialty markets served. FEP, PFA
and MFA tubing support applications
ranging from laboratory plumbing, food
processing and adhesive transfer systems to
fuel, paint and hydraulic lines.  

Increasing barrier properties creates

tubing with the lowest water
vapor transmission rates of
any plastic. This is an
example of the advances
ZEUS has made to remain a
leader in highly engineered
extrusions.  As new
applications develop the
need for our exceptional
polymer product line increases significantly.  

5

Applications

Industrial

6

Electrical/Mechanical

ZEUS has the

broadest product
line of fluoropolymer
tubing used for
applications
demanding
unsurpassed
mechanical properties.  The low friction,
light weight and high temperature
characteristics of fluoropolymer tubing are
applied in applications where other plastics
would fail.  ZEUS tubing has met or
exceeded the critical environments in
aviation programs worldwide.  Some of

these products
include AWG tubing
and heat shrinkable
tubing for insulation, in
addition to spiral cut
cable wrap and
convoluted tubing for

wire harnesses and cable assemblies.

A few examples of the wide array of

electrical applications includes microware

cable insulation featuring extrusions directly
over wire, connector and terminal sleeves,
fiber optic cable jacketing, hermetic motor
insulation and battery pack and capacitor
encapsulation.

Mechanical applications are not limited

to the industry standard materials. Chemical
modifiers are used for enhanced push-pull
cable jacketing, wafer thin bushings,
watertight
encapsulation,
greaseless
bearings, tire valve
seals and chafe
guards.  To extend
the life of many
components, ZEUS also supplies a wide
range of heat shrinkable extrusions that
have become an effective means of
applying a tight jacketing that stands up to
the hostile environments of heat, abrasion
and shock.

Applications

Industrial

9

Dimensions (Inches)

I N S I D E   D I A M E T E R

W A L L   D I M E N S I O N S

AWG

Standard Wall

Thin Wall

Lightweight Wall

Size

Min.

Nom.

Max.

Nom.

Tol.

Nom.

Tol.

Nom.

Tol.

"Material and dimensions comply with ASTM 3295, 3296; AMS 3653,

3654, 3655 and MIL-I-22129. Lot to lot testing available upon

request."
*AWG 32, AWG 23 & AWG 21 not covered under ASTM 3295 or MIL

standards.

*32

0.008

0.010

0.012

0.005

±.002

0.005

±.002

-

-

30

0.010

0.012

0.015

0.009

±.002

0.009

±.002

0.006

±.002

28

0.013

0.015

0.018

0.009

±.002

0.009

±.002

0.006

±.002

26

0.016

0.018

0.021

0.009

±.002

0.009

±.002

0.006

±.002

24

0.020

0.022

0.026

0.012

±.002

0.010

±.003

0.006

±.002

*23

0.023

0.026

0.029

0.012

±.002

0.010

±.003

0.006

±.002

22

0.025

0.028

0.032

0.012

±.002

0.010

±.003

0.006

±.002

*21

0.029

0.032

0.035

0.012

±.002

0.010

±.003

0.006

±.002

20

0.032

0.034

0.038

0.016

±.003

0.012

±.003

0.006

±.002

19

0.036

0.038

0.042

0.016

±.003

0.012

±.003

0.006

±.002

18

0.040

0.042

0.046

0.016

±.003

0.012

±.003

0.006

±.002

17

0.045

0.047

0.052

0.016

±.003

0.012

±.003

0.006

±.002

16

0.051

0.053

0.058

0.016

±.003

0.012

±.003

0.006

±.002

15

0.057

0.059

0.065

0.016

±.003

0.012

±.003

0.006

±.002

14

0.064

0.066

0.072

0.016

±.003

0.012

±.003

0.008

±.002

13

0.072

0.076

0.081

0.016

±.003

0.012

±.003

0.008

±.002

12

0.081

0.085

0.091

0.016

±.003

0.012

±.003

0.008

±.002

11

0.091

0.095

0.101

0.016

±.003

0.012

±.003

0.008

±.002

10

0.102

0.106

0.112

0.016

±.003

0.012

±.003

0.008

±.002

9

0.114

0.118

0.124

0.020

±.004

0.015

±.003

0.008

±.002

8

0.129

0.133

0.139

0.020

±.004

0.015

±.003

0.008

±.002

7

0.144

0.148

0.155

0.020

±.004

0.015

±.003

0.008

±.002

6

0.162

0.166

0.174

0.020

±.004

0.015

±.003

0.010

±.003

5

0.182

0.186

0.195

0.020

±.004

0.015

±.003

0.010

±.003

4

0.204

0.208

0.218

0.020

±.004

0.015

±.003

0.010

±.003

3

0.229

0.234

0.244

0.020

±.004

0.015

±.003

0.010

±.003

2

0.258

0.263

0.273

0.020

±.004

0.015

±.003

0.010

±.003

1

0.289

0.294

0.305

0.020

±.004

0.015

±.003

0.010

±.003

0

0.325

0.330

0.342

0.020

±.004

0.015

±.003

0.012

±.003

On all cases of military or commercial specifications, latest revisions apply. Supplied in

natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors

available on request.
ZEUS’ TUBING complies with UL-224, has been assigned UL FILE NO. E-64007, and is

listed under the UL “RECOGNIZED COMPONENT PROGRAM”. (CSA-OPT) File # 082582

has been awarded for PTFE.

PTFE, FEP, PFA, ETFE

Extruded Tubing

Metric Dimensions (mm)

I N S I D E   D I A M E T E R

W A L L   D I M E N S I O N S

AWG

Standard Wall

Thin Wall

Lightweight Wall

Size

Min.

Nom.

Max.

Nom.

Tol.

Nom.

Tol.

Nom.

Tol.

"Material and dimensions comply with ASTM 3295, 3296; AMS 3653,

3654, 3655 and MIL-I-22129.  Lot to lot testing available upon

request."

*AWG 32, AWG 23 & AWG 21 not covered under ASTM 3295 or MIL

standards.

*32

0.20

0.25

0.30

0.13

±.05

0.13

±.05       

–

–

30

0.25

0.30

0.38

0.23

±.05

0.23

±.05

0.15

±.05

28

0.33

0.38

0.46

0.23

±.05

0.23

±.05

0.15

±.05

26

0.41

0.46

0.53

0.23

±.05

0.23

±.05

0.15

±.05

24

0.51

0.56

0.66

0.30

±.05

0.25

±.08

0.15

±.05

*23

0.58

0.66

0.74

0.30

±.05

0.25

±.08

0.15

±.05

22

0.64

0.71

0.81

0.30

±.05

0.25

±.08

0.15

±.05

*21

0.74

0.81

0.89

0.30

±.05

0.25

±.08

0.15

±.05

20

0.81

0.86

0.97

0.41

±.08

0.30

±.08

0.15

±.05

19

0.91

0.97

1.07

0.41

±.08

0.30

±.08

0.15

±.05

18

1.02

1.07

1.17

0.41

±.08

0.30

±.08

0.15

±.05

17

1.14

1.19

1.32

0.41

±.08

0.30

±.08

0.15

±.05

16

1.30

1.35

1.47

0.41

±.08

0.30

±.08

0.15

±.05

15

1.45

1.50

1.65

0.41

±.08

0.30

±.08

0.15

±.05

14

1.63

1.68

1.83

0.41

±.08

0.30

±.08

0.20

±.05

13

1.83

1.93

2.06

0.41

±.08

0.30

±.08

0.20

±.05

12

2.06

2.16

2.31

0.41

±.08

0.30

±.08

0.20

±.05

11

2.31

2.41

2.57

0.41

±.08

0.30

±.08

0.20

±.05

10

2.59

2.69

2.84

0.41

±.08

0.30

±.08

0.20

±.05

9

2.90

3.00

3.15

0.51

±.10

0.38

±.08

0.20

±.05

8

3.28

3.38

3.53

0.51

±.10

0.38

±.08

0.20

±.05

7

3.66

3.76

3.94

0.51

±.10

0.38

±.08

0.20

±.05

6

4.11

4.22

4.42

0.51

±.10

0.38

±.08

0.25

±.08

5

4.62

4.72

4.95

0.51

±.10

0.38

±.08

0.25

±.08

4

5.18

5.28

5.54

0.51

±.10

0.38

±.08

0.25

±.08

3

5.82

5.94

6.20

0.51

±.10

0.38

±.08

0.25

±.08

2

6.55

6.68

6.93

0.51

±.10

0.38

±.08

0.25

±.08

1

7.34

7.47

7.75

0.51

±.10

0.38

±.08

0.25

±.08

0

8.26

8.38

8.69

0.51

±.10

0.38

±.08

0.30

±.08

On all cases of military or commercial specifications, latest revisions apply. Supplied in

natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors

available on request.
ZEUS’ TUBING complies with UL-224, has been assigned UL FILE NO. E-64007, and is

listed under the UL “RECOGNIZED COMPONENT PROGRAM”. (CSA-OPT) File # 082582

has been awarded for PTFE.

PTFE, FEP, PFA, ETFE

Extruded Tubing

10

Dimensions (Inches)

I N S I D E   D I A M E T E R

W A L L   D I M E N S I O N S

Frac. Sizes

Standard Wall

Thin Wall

Lightweight Wall

Spec’d by ID

Min.

Nom.

Max.

Nom.

Tol.

Nom.

Tol.

Nom.

Tol.

1/8

0.120

0.125

0.130

0.020

±.004

0.015

±.003

—

—

1/8

0.125

0.130

0.135

—

—

—

—

0.008

±.002

3/16

0.188

0.192

0.198

0.020

±.004

0.015

±.003

0.010

±.003

1/4

0.250

0.255

0.260

0.020

±.004

0.015

±.003

0.010

±.003

5/16

0.313

0.321

0.332

0.020

±.004

0.015

±.003

0.012

±.003

3/8

0.375

0.387

0.394

0.025

±.005

0.015

±.003

0.015

±.005

7/16

0.438

0.451

0.458

0.025

±.005

0.018

±.004

0.018

±.005

1/2

0.500

0.515

0.520

0.025

±.005

0.018

±.004

0.018

±.005

5/8

0.625

0.643

0.650

0.025

±.005

0.020

±.004

0.020

±.005

3/4

0.750

0.772

0.775

0.030

±.006

0.025

±.005

0.020

±.005

7/8

0.875

0.902

0.927

0.035

±.007

—

—

—

—

1

1.000

1.030

1.060

0.035

±.007

—

—

—

—

1-1/4

1.250

1.287

1.325

0.040

±.007

—

—

—

—

1-1/2

1.500

1.550

1.580

0.045

±.007

—

—

—

—

PTFE, FEP, PFA, ETFE

Extruded Tubing

Metric Dimensions (mm)

I N S I D E   D I A M E T E R

W A L L   D I M E N S I O N S

Frac. Sizes

Standard Wall

Thin Wall

Lightweight Wall

Spec’d by ID

Min.

Nom.

Max.

Nom.

Tol.

Nom.

Tol.

Nom.

Tol.

1/8

3.05

3.18

3.30

0.51

±.10

0.38

±.08

—

—

1/8

3.18

3.30

3.43

—

—

—

—

0.20

±.05

3/16

4.78

4.88

5.03

0.51

±.10

0.38

±.08

0.25

±.08

1/4

6.35

6.48

6.60

0.51

±.10

0.38

±.08

0.25

±.08

5/16

7.95

8.15

8.43

0.51

±.10

0.38

±.08

0.30

±.08

3/8

9.53

9.83

10.01

0.64

±.13

0.38

±.08

0.38

±.13

7/16

11.13

11.46

11.63

0.64

±.13

0.46

±.10

0.46

±.13

1/2

12.70

13.08

13.21

0.64

±.13

0.46

±.10

0.46

±.13

5/8

15.88

16.33

16.51

0.64

±.13

0.51

±.10

0.51

±.13

3/4

19.05

19.61

19.69

0.76

±.15

0.64

±.13

0.51

±.13

7/8

22.23

22.91

23.55

0.89

±.18

—

—

—

—

1

25.40

26.16

26.92

0.89

±.18

—

—

—

1-1/4

31.75

32.69

33.66

1.02

±.18

—

—

—

—

1-1/2

38.10

39.37

40.13

1.14

±.18

—

—

—

—

11

12

Dimensions (Inches)

Metric Dimensions (mm)

INDUSTRIAL SPECIFICATION TUBING

Frac. Sizes

Nominal

Spec’d by ID & OD

I.D.

O.D.

Wall

INDUSTRIAL SPECIFICATION TUBING

Frac. Sizes

Nominal

Spec’d by ID & OD

I.D.

O.D.

Wall

1/32

0.79±0.10

1.60±0.10

.38

1/16

1.60±0.13

3.18±0.13

.76

3/32

2.39±0.13

3.96±0.13

.76

1/8

3.18±0.13

4.78±0.13

.76

3/16

4.78±0.13

6.35±0.13

.76

1/4

6.35±0.13

7.95±0.13

.76

5/16

7.95±0.13

9.53±0.13

.76

3/8

9.53±0.13

11.13±0.13

.76

7/16

11.13±0.13

12.70±0.15

.76

1/2

12.70±0.15

14.30±0.15

.76

9/16

14.30±0.15

15.88±0.15

.76

5/8

15.88±0.15

17.48±0.15

.76

11/16

17.48±0.15

19.05±0.15

.81

3/4

19.05±0.15

21.08±0.15

1.02

7/8

22.23±0.15

24.51±0.15

1.14

1

25.40±0.25

27.94±0.25

1.27

1-1/8

28.58±0.38

30.86±0.38

1.14

1-1/4

31.75±0.38

34.04±0.38

1.14

1-1/2

38.10±0.38

40.13±0.38

1.02

On all cases of military or commercial specifications, latest revisions

apply. Supplied in natural unless otherwise specified. Custom Pantone

colors or ZEUS standard colors available on request.
ZEUS’ TUBING complies with UL-224, has been assigned UL FILE NO. E-

64007, and is listed under the UL "RECOGNIZED COMPONENT PROGRAM".

CSA File # 082582 has been awarded for PTFE.

PTFE, FEP, PFA, ETFE

Extruded Tubing

"Material and dimensions comply with ASTM 3295, 3296; AMS 3653,

3654, 3655 and MIL-I-22129. Lot to lot testing available upon

request."

INDUSTRIAL SPECIFICATION TUBING

Frac. Sizes

Nominal

Spec’d by ID & OD

I.D.

O.D.

Wall

INDUSTRIAL SPECIFICATION TUBING

Frac. Sizes

Nominal

Spec’d by ID & OD

I.D.

O.D.

Wall

1/32

0.031±.004

0.063±.004

.015

1/16

0.063±.005

0.125±.005

.030

3/32

0.094±.005

0.156±.005

.030

1/8

0.125±.005

0.188±.005

.030

3/16

0.188±.005

0.250±.005

.030

1/4

0.250±.005

0.313±.005

.030

5/16

0.313±.005

0.375±.005

.030

3/8

0.375±.005

0.438±.005

.030

7/16

0.438±.005

0.500±.006

.030

1/2

0.500±.006

0.563±.006

.030

9/16

0.563±.006

0.625±.006

.030

5/8

0.625±.006

0.688±.006

.030

11/16

0.688±.006

0.750±.006

.032

3/4

0.750±.006

0.830±.006

.040

7/8

0.875±.006

0.965±.006

.045

1

1.000±.010

1.10±.010

.050

1-1/8

1.125±.015

1.215±.015

.045

1-1/4

1.250±.015

1.340±.015

.045

1-1/2

1.500±.015

1.580±.015

.040

13

Dimensions (Inches)

Fractional

Nominal Wall

Spec’d by OD

O.D.

I.D.

Thickness

Metric Dimensions (mm)

1/4

0.250+/-.005

0.125+/-.005

0.063

5/16

0.313+/-.005

0.188+/-.005

0.063

3/8

0.375+/-.005

0.250+/-.005

0.063

7/16

0.438+/-.005

0.313+/-.005

0.063

1/2

0.500+/-.006

0.375+/-.006

0.063

9/16

0.563+/-.006

0.438+/-.006

0.063

5/8

0.625+/-.006

0.500+/-.006

0.063

11/16

0.688+/-.006

0.563+/-.006

0.063

3/4

0.750+/-.006

0.625+/-.006

0.063

13/16

0.813+/-.006

0.688+/-.006

0.063

7/8

0.875+/-.006

0.750+/-.006

0.063

15/16

0.938+/-.006

0.813+/-.006

0.063

1

1.000+/-.010

0.875+/-.010

0.063

Fractional

Nominal Wall

Spec’d by OD

O.D.

I.D.

Thickness

1/4

6.35+/-.13

3.18+/-.13

1.60

5/16

7.92+/-.13

4.78+/-.13

1.60

3/8

9.52+/-.13

6.35+/-.13

1.60

7/16

11.13+/-.13

7.95+/-.13

1.60

1/2

12.70+/-.15

9.52+/-.15

1.60

9/16

14.30+/-.15

11.13+/-.15

1.60

5/8

15.88+/-.15

12.70+/-.15

1.60

11/16

17.48+/-.15

14.30+/-.15

1.60

3/4

19.05+/-.15

15.88+/-.15

1.60

13/16

20.65+/-.15

17.48+/-.15

1.60

7/8

22.23+/-.15

19.05+/-.15

1.60

15/16

23.83+/-.15

20.65+/-.15

1.60

1

25.40+/-.25

22.23+/-.25

1.60

PTFE, FEP, PFA, ETFE

Heavy Construction Tubing

14

Dimensions (Inches)

PTFE, FEP, PFA, ETFE

Heavy Wall Tubing

24

.020

.022

.026

.016

+/- .003

*23

.024

.027

.030

.016

+/- .003

22

.025

.0285

.032

.016

+/- .003

*21

.030

.033

.036

.016

+/- .003

20

.032

.036

.040

.018

+/- .003

19

.036

.040

.044 .020

+/- 

.004

18

.040

.0445

.049

.020

+/- .004

17

.045

.0495

.054

.020

+/- .004

16

.051

.056

.061

.020

+/- .004

15

.057

.062

.067

.020

+/- .004

14

.064

.069

.074

.020

+/- .004

13

.072

.077

.082

.020

+/- .004

12

.081

.086

.091

.020

+/- .004

11

.091

.096

.101

.020

+/- .004

10

.102

.107

.112

.025

+/- .005

9

.114

.119

.124

.025

+/- .005

8

.129

.135

.141

.030

+/- .005

7

.144

.151

.158

.030

+/- .005

6

.162

.17

.178

.030

+/- .005

5

.182

.19

.198

.032

+/- .005

I N S I D E   D I A M E T E R

W A L L   D I M E N S I O N S

AWG

ID Minimum

ID Nominal

ID Maximum

Wall Nominal

Tolerance

5/32*

0.250+/-.005

0.156+/-.005

0.047

* This product is specified as HW and dimensionally manufactured to ID/OD

Fractional

Nominal Wall

Spec’d by ID/OD

O.D.

I.D.

Thickness

*AWG 23 & AWG 21 not covered under ASTM 3295 -Class 5.

15

Dimensions (Inches)

Ordered As Diameter

Tolerances

0.028

±.002

0.031

±.002

0.035

±.002

0.039

±.002

0.047

±.002

0.050

±.002

0.055

±.002

0.062

±.002

0.070

±.002

0.078

±.003

0.094

±.003

0.100

±.003

0.109

±.003

0.125

±.003

0.150

±.003

Metric Dimensions (mm)

Ordered As Diameter

Tolerances

0.71

±.05

0.79

±.05

0.89

±.05

0.99

±.05

1.19

±.05

1.27

±.05

1.40

±.05

1.57

±.05

1.78

±.05

1.98

±.08

2.39

±.08

2.54

±.08

2.77

±.08

3.17

±.08

3.81

±.08

Supplied in natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors available on request. Material and

dimensions comply with ASTM 3295. Lot to lot testing available upon request. 

ASTM-D-3295 (Group 05)

PTFE

Monofilament

16

Weight

Max.

(LBS)

Min.

Part

Military

Max

Min

Max

Wall

Conv/Inch

Per CFT

Bend

Number

Spec.

Identifier

I.D.

I.D.

O.D.

Thick

+/-1

Maximum

Radius

ZCT-TE-012

AS81914/2

**01

0.188

0.181

0.32

0.023

10

2.2

0.313

ZCT-TE-018

AS81914/2

**02

0.281

0.273

0.414

0.026

9

3.8

0.438

ZCT-TE-020

AS81914/2

**03

0.312

0.306

0.450

0.027

9

4.8

0.438

ZCT-TE-024

AS81914/2

**04

0.375

0.364

0.530

0.029

9

5.6

0.500

ZCT-TE-028

AS81914/2

**05

0.437

0.427

0.590

0.029

9

6.5

0.500

ZCT-TE-032

AS81914/2

**06

0.500

0.485

0.660

0.029

9

6.9

0.750

ZCT-TE-040

AS81914/2

**07

0.625

0.608

0.780

0.035

9

9.2

0.750

ZCT-TE-048

AS81914/2

**08

0.750

0.730

0.975

0.035

8

13.8

0.938

ZCT-TE-056

AS81914/2

**09

0.875

0.860

1.100

0.035

8

15

0.938

ZCT-TE-064

AS81914/2

**10

1.000

0.975

1.260

0.035

7

16.8

1.125

ZCT-TE-072

AS81914/2

**11

1.125

1.105

1.390

0.035

6

17.5

1.125

ZCT-TE-080

AS81914/2

**12

1.250

1.210

1.539

0.035

6

19.6

1.250

ZCT-TE-096*

AS81914/2

**13

1.500

1.450

1.810

0.038

6

26

2.000

Weight

Max.

(LBS)

Min.

Part

Military

Max

Min

Max

Wall

Conv/Inch

Per CFT

Bend

Number

Spec.

Identifier

I.D.

I.D.

O.D.

Thick

+/-1”

Maximum

Radius

ZCT-TS-012

AS81914/1

**01

0.188

0.181

0.32

0.023

8

2.0

0.500

ZCT-TS-018

AS81914/1

**02

0.281

0.273

0.414

0.027

7 1/2

2.9

0.750

ZCT-TS-020

AS81914/1

**03

0.312

0.303

0.45

0.027

7 1/2

3.6

0.875

ZCT-TS-024

AS81914/1

**04

0.375

0.364

0.53

0.029

7

4.2

1.000

ZCT-TS-028

AS81914/1

**05

0.437

0.425

0.59

0.029

7

4.9

1.250

ZCT-TS-032

AS81914/1

**06

0.500

0.485

0.66

0.029

7

5.2

1.500

ZCT-TS-040

AS81914/1

**07

0.625

0.608

0.78

0.035

7

6.9

1.750

ZCT-TS-048

AS81914/1

**08

0.750

0.730

0.975

0.035

6

10.4

1.875

ZCT-TS-056

AS81914/1

**09

0.875

0.850

1.10

0.035

6

11.3

2.250

ZCT-TS-064

AS81914/1

**10

1.000

0.975

1.26

0.035

4 1/2

12.6

2.500

ZCT-TS-072

AS81914/1

**11

1.125

1.105

1.39

0.035

4 1/2

13.8

2.750

ZCT-TS-080

AS81914/1

**12

1.250

1.210

1.539

0.035

4

15.5

3.000

ZCT-TS-096*

AS81914/1

**13

1.500

1.440

1.85

0.040

4

21.7

3.750

Convoluted Tubing 

PTFE

Standard Flex Convoluted

Extra Flex Convoluted

The table above details ZEUS and AMS-Spec. numbers and dimensions for our Extra-Flex PTFE convoluted tubing. Custom

sizes and configurations are also available.* Material and Dimensions comply with 

AS81914

.  Lot to lot testing available

upon request.

The table above details ZEUS and AMS-Spec. numbers and dimensions for our standard PTFE convoluted tubing. Custom

sizes and configurations are also available. 

17

Convoluted Tubing 

FEP

Weight

Max.

(LBS)

Min.

Part

Military

Max

Min

Max

Wall

Conv/Inch

Per CFT

Bend

Number

Spec.

Identifier

I.D.

I.D.

O.D.

Thick

+/-1”

Maximum

Radius

ZCT-FS-012

AS81914/3

**01

.188

.181

.320

.018

8

1.5

.500

ZCT-FS-018

AS81914/3

**02

.281

.273

.414

.018

8

1.7

.750

ZCT-FS-020

AS81914/3

**03

.312

.306

.450

.018

8

1.9

.750

ZCT-FS-024

AS81914/3

**04

.375

.364

.510

.018

8

2.2

.875

ZCT-FS-028

AS81914/3

**05

.437

.427

.571

.018

8

3.1

.875

ZCT-FS-032

AS81914/3

**06

.500

.485

.650

.023

7

4.0

1.250

ZCT-FS-040

AS81914/3

**07

.625

.608

.770

.023

7

4.8

1.500

ZCT-FS-048

AS81914/3

**08

.750

.730

.930

.023

6

6.1

1.750

ZCT-FS-056

AS81914/3

**09

.875

.860

1.073

.023

5

7.0

2.000

ZCT-FS-064

AS81914/3

**10

1.000

.975

1.226

.023

5

8.5

2.370

ZCT-FS-072

AS81914/3

**11

1.125

1.105

1.390

.023

5

9.3

2.370

ZCT-FS-080

AS81914/3

**12

1.250

1.210

1.539

.023

4

10.9

2.750

ZCT-FS-096

AS81914/3

**13

1.500

1.437

1.832

.023

4

12.6

3.375

Standard Convoluted

The table above details ZEUS and AMS-Spec. numbers and dimensions for our standard FEP convoluted tubing. Custom

sizes and configurations are also available. 

Weight

Max.

(LBS)

Min.

Part

Military

Max

Min

Max

Wall

Conv/Inch

Per CFT

Bend

Number

Spec.

Identifier

I.D.

I.D.

O.D.

Thick

+/-1

Maximum

Radius

ZCT-FE-012

AS81914/4

**01

.188

.181

.320

.018

10

1.7

.31

ZCT-FE-018

AS81914/4

**02

.281

.273

.414

.018

10

2.0

.41

ZCT-FE-020

AS81914/4

**03

.312

.306

.450

.018

10

2.1

.41

ZCT-FE-024

AS81914/4

**04

.375

.359

.510

.018

10

2.5

.50

ZCT-FE-028

AS81914/4

**05

.437

.427

.571

.018

10

3.9

.50

ZCT-FE-032

AS81914/4

**06

.500

.480

.650

.023

9

4.6

.75

ZCT-FE-040

AS81914/4

**07

.625

.603

.770

.023

9

5.5

.75

ZCT-FE-048

AS81914/4

**08

.750

.725

.930

.023

8

6.9

.93

ZCT-FE-056

AS81914/4

**09

.875

.860

1.073

.023

7

8.9

1.25

ZCT-FE-064

AS81914/4

**10

1.000

.970

1.226

.023

7

9.5

1.25

ZCT-FE-072

AS81914/4

**11

1.125

1.105

1.390

.023

7

10.5

1.43

ZCT-FE-080

AS81914/4

**12

1.250

1.205

1.539

.023

6.5

11.2

1.43

ZCT-FE-096

AS81914/4

**13

1.500

1.437

1.832

.023

5.5

12.0

1.75

Extra Flexible Convoluted

The table above details ZEUS and AMS-Spec. numbers and dimensions for our Extra Flexible FEP convoluted tubing. Custom

sizes and configurations are also available. Specs shown are for only Class 1 tubing.  Material and Dimensions comply with

AS81914

. Lot to lot testing available upon request.

18

Convoluted Tubing 

ETFE

Weight

Max.

(LBS)

Min.

Part

Military

Max

Min

Max

Wall

Conv/Inch

Per CFT

Bend

Number

Spec.

Identifier

I.D.

I.D.

O.D.

Thick

+/-1

Maximum

Radius

ZCT-EE-012

AS81914/5

**01

.188

.181

.320

.018

10

1.4

.31

ZCT-EE-018

AS81914/5

**02

.281

.273

.414

.018

10

1.6

.41

ZCT-EE-020

AS81914/5

**03

.312

.306

.450

.018

10

1.7

.41

ZCT-EE-024

AS81914/5

**04

.375

.359

.510

.018

10

2.0

.50

ZCT-EE-028

AS81914/5

**05

.437

.427

.571

.018

10

3.1

.50

ZCT-EE-032

AS81914/5

**06

.500

.480

.650

.023

9

3.7

.75

ZCT-EE-040

AS81914/5

**07

.625

.603

.770

.023

9

4.4

.75

ZCT-EE-048

AS81914/5

**08

.750

.725

.930

.023

8

5.6

.93

ZCT-EE-056

AS81914/5

**09

.875

.860

1.073

.023

7

7.1

1.25

ZCT-EE-064

AS81914/5

**10

1.000

.970

1.226

.023

7

7.6

1.25

ZCT-EE-072

AS81914/5

**11

1.125

1.105

1.390

.023

7

8.4

1.43

ZCT-EE-080

AS81914/5

**12

1.250

1.205

1.539

.023

6

9.0

1.43

ZCT-EE-096

AS81914/5

**13

1.500

1.437

1.832

.023

5

9.6

1.75

Extra Flexible Convoluted

Weight

Max.

(LBS)

Min.

Part

Military

Max

Min

Max

Wall

Conv/Inch

Per CFT

Bend

Number

Spec.

Identifier

I.D.

I.D.

O.D.

Thick

+/-1

Maximum

Radius

ZCT-ES-012

AS81914/6

**01

.188

.181

.320

.018

8

1.2

.500

ZCT-ES-018

AS81914/6

**02

.281

.273

.414

.018

8

1.4

.750

ZCT-ES-020

AS81914/6

**03

.312

.306

.450

.018

8

1.5

.750

ZCT-ES-024

AS81914/6

**04

.375

.364

.510

.018

8

1.8

.880

ZCT-ES-028

AS81914/6

**05

.437

.427

.571

.018

8

2.5

.880

ZCT-ES-032

AS81914/6

**06

.500

.485

.650

.023

7

3.2

1.250

ZCT-ES-040

AS81914/6

**07

.625

.608

.770

.023

7

3.9

1.500

ZCT-ES-048

AS81914/6

**08

.750

.730

.930

.023

6

4.9

1.750

ZCT-ES-056

AS81914/6

**09

.875

.860

1.073

.023

5

5.6

2.000

ZCT-ES-064

AS81914/6

**10

1.000

.975

1.226

.023

5

6.8

2.37

ZCT-ES-072

AS81914/6

**11

1.125

1.105

1.390

.023

5

7.5

2.37

ZCT-ES-080

AS81914/6

**12

1.250

1.210

1.539

.023

4

8.8

2.75

ZCT-ES-096

AS81914/6

**13

1.500

1.437

1.832

.023

4

10.2

3.38

Standard Convoluted

The table above details ZEUS and AMS-Spec. numbers and dimensions for our standard ETFE convoluted tubing. Custom

sizes and configurations are also available. 

The table above details ZEUS and AMS-Spec. numbers and dimensions for our Extra Flexible ETFE convoluted tubing. Custom

sizes and configurations are also available*. Specs shown are for only Class 1 tubing.  Material and Dimensions comply with

AS81914

.  Lot to lot testing available upon request.

19

PTFE, FEP, PFA & ETFE

Spiral-Cut Cable Wrap

ZEUS SPIRAL-

CUT CABLE WRAPS 

are expandable abrasion-

resistant wraps for 

harnessing and insulating wires,

cable, and bundles.

ZEUS SPIRAL CUT CABLE WRAP is

extruded to close tolerances 

and then precision cut.

Use chart and letters shown

when ordering

“A” = O.D. of PTFE 

Tubing

“B” = I.D.

“C” = Wall Thickness

“D” = Maximum 

Bundle 

Diameter

“E” = Pitch

Supplied in natural unless otherwise specified.
Custom Pantone colors or ZEUS standard colors available on request.

OD tolerance +/- .005", Wall Tolerance +/- .005", 
Pitch Tolerance +/- .030".

Material and dimensions comply with ASTM 3295 Group 4 PTFE.  Lot to lot testing 
available upon request.

1/8 (.125)

1/16

0.030

1/2

(.218)

3/16 (.188)

1/8

0.030

1

(.312)

1/4 (.250)

3/16

0.030

2

(.375)

5/16 (.313)

1/4

0.030

2-1/2

(.375)

3/8 (.375)

5/16

0.030

3

(.437)

1/2 (.500)

7/16

0.030

4

(.562)

5/8 (.625)

9/16

0.030

5

(.625)

3/4 (.750)

11/16

0.035

6

(.875)

1 (1.000)

15/16

0.040

8

(1.000)

3.18

1.59

0.76

12.70

5.54

4.78

3.18

0.76

25.40

7.92

6.35

4.76

0.76

50.80

9.53

7.94

6.35

0.76

63.50

9.53

9.53

7.94

0.76

76.20

11.11

12.70

11.11

0.76

101.60

14.27

15.88

14.29

0.76

127.00

15.88

19.05

17.46

.89

152.40

22.23

25.40

23.81

1.02

203.20

25.40

Metric Dimensions (mm)

Cut From

PTFE, FEP, PFA, ETFE

Ordered by

Industrial Tubing Size

Bundle Diameter

Pitch of

Outside Diameter

I.D.

Wall

Maximum

Helical Cut

A

B

C

D

E

Dimensions (inches)

Cut From

PTFE, FEP, PFA, ETFE

Ordered by

Industrial Tubing Size

Bundle Diameter

Pitch of

Outside Diameter

I.D.

Wall

Maximum

Helical Cut

A

B

C

D

E

20

Ordering

Size

Tolerance

Wall

(ID/OD)

I.D.

+ / -

Thickness

0.50/1.50

0.50

0.05

0.50+/-0.07

1.00/2.00

1.00

0.05

0.50+/-0.07

1.50/2.50

1.50

0.10

0.50+/-0.07

2.00/3.00

2.00

0.10

0.50+/-0.07

2.50/3.50

2.50

0.15

0.50+/-0.07

3.00/4.00

3.00

0.15

0.50+/-0.07

3.50/4.50

3.50

0.15

0.50+/-0.07

4.00/5.00

4.00

0.15

0.50+/-0.07

4.50/5.50

4.50

0.20

0.50+/-0.07

5.00/6.00

5.00

0.20

0.50+/-0.07

5.50/6.50

5.50

0.20

0.50+/-0.07

6.00/7.00

6.00

0.20

0.50+/-0.07

6.50/7.50

6.50

0.20

0.50+/-0.07

7.00/8.00

7.00

0.20

0.50+/-0.07

7.50/8.50

7.50

0.20

0.50+/-0.07

8.00/9.00

8.00

0.20

0.50+/-0.07

8.50/9.50

8.50

0.30

0.50+/-0.07

9.00/10.00

9.00

0.30

0.50+/-0.07

12.00/13.00

12.00

0.30

0.50+/-0.07

13.00/14.00

13.00

0.50

0.50+/-0.07

Supplied in natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors available on request.

PTFE, FEP, PFA, ETFE

Extruded Metric Tubing

0.50mm Wall Tubing

21

Ordering

Size

Tolerance

Wall

(ID/OD)

I.D.

+ / -

Thickness

Ordering

Size

Tolerance

Wall

(ID/OD)

I.D.

+ / -

Thickness

1.00/3.00

1.00

0.05

1.00+/-0.15

2.00/4.00

2.00

0.10

1.00+/-0.15

2.50/4.50

2.50

0.15

1.00+/-0.15

3.00/5.00

3.00

0.15

1.00+/-0.15

3.50/5.50

3.50

0.15

1.00+/-0.15

4.00/6.00

4.00

0.15

1.00+/-0.15

4.50/6.50

4.50

0.20

1.00+/-0.15

5.00/7.00

5.00

0.20

1.00+/-0.15

5.50/7.50

5.50

0.20

1.00+/-0.15

6.00/8.00

6.00

0.20

1.00+/-0.15

6.50/8.50

6.50

0.20

1.00+/-0.15

7.00/9.00

7.00

0.20

1.00+/-0.15

7.50/9.50

7.50

0.20

1.00+/-0.15

8.00/10.00

8.00

0.20

1.00+/-0.15

8.50/10.50

8.50

0.30

1.00+/-0.15

9.00/11.00

9.00

0.30

1.00+/-0.15

9.50/11.50

9.50

0.30

1.00+/-0.15

10.00/12.00

10.00

0.30

1.00+/-0.15

10.50/12.50

10.50

0.30

1.00+/-0.15

11.00/13.00

11.00

0.30

1.00+/-0.15

12.00/14.00

12.00

0.30

1.00+/-0.15

13.00/15.00

13.00

0.30

1.00+/-0.15

14.00/16.00

14.00

0.30

1.00+/-0.15

15.00/17.00

15.00

0.40

1.00+/-0.15

16.00/18.00

16.00

0.40

1.00+/-0.15

18.00/20.00

18.00

0.40

1.00+/-0.15

19.00/21.00

19.00

0.40

1.00+/-0.15

19.50/21.50

19.50

0.40

1.00+/-0.15

20.00/22.00

20.00

0.40

1.00+/-0.15

21.00/23.00

21.00

0.50

1.00+/-0.15

22.00/24.00

22.00

0.50

1.00+/-0.15

22.50/24.50

22.50

0.50

1.00+/-0.15

23.00/25.00

23.00

0.50

1.00+/-0.15

23.50/25.50

23.50

0.50

1.00+/-0.15

25.00/27.00

25.00

0.50

1.00+/-0.15

26.00/28.00

26.00

0.50

1.00+/-0.15

27.00/29.00

27.00

0.50

1.00+/-0.15

28.00/30.00

28.00

0.50

1.00+/-0.15

29.00/31.00

29.00

0.50

1.00+/-0.15

30.00/32.00

30.00

0.60

1.00+/-0.15

32.00/34.00

32.00

0.60

1.00+/-0.15

37.00/39.00

37.00

0.60

1.00+/-0.15

38.00/40.00

38.00

0.60

1.00+/-0.15

40.00/42.00

40.00

0.75

1.00+/-0.15

42.00/44.00

42.00

0.75

1.00+/-0.15

43.00/45.00

43.00

0.75

1.00+/-0.15

45.00/47.00

45.00

0.75

1.00+/-0.15

45.50/47.50

45.50

0.75

1.00+/-0.15

48.00/50.00

48.00

0.75

1.00+/-0.15

50.00/52.00

50.00

0.75

1.00+/-0.15

Supplied in natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors available on request.

PTFE, FEP, PFA, ETFE

Extruded Metric Tubing

1.00mm Wall Tubing

22

Ordering

Size

Tolerance

Wall

(ID/OD)

I.D.

+ / -

Thickness

Ordering

Size

Tolerance

Wall

(ID/OD)

I.D.

+ / -

Thickness

2.00/6.00

2.00

0.10

2.00+/-0.20

4.00/8.00

4.00

0.15

2.00+/-0.20

6.00/10.00

6.00

0.20

2.00+/-0.20

8.00/12.00

8.00

0.20

2.00+/-0.20

10.00/14.00

10.00

0.30

2.00+/-0.20

12.00/16.00

12.00

0.30

2.00+/-0.20

14.00/18.00

14.00

0.40

2.00+/-0.20

16.00/20.00

16.00

0.40

2.00+/-0.20

20.00/24.00

20.00

0.50

2.00+/-0.20

25.00/29.00

25.00

0.50

2.00+/-0.20

28.00/32.00

28.00

0.50

2.00+/-0.20

28.50/32.50

28.50

0.50

2.00+/-0.20

32.00/36.00

32.00

0.60

2.00+/-0.20

36.00/40.00

36.00

0.60

2.00+/-0.20

40.00/44.00

40.00

0.75

2.00+/-0.20

46.00/50.00

46.00

0.75

2.00+/-0.20

1.50/4.50

1.50

0.10

1.50+/-0.20

2.00/5.00

2.00

0.15

1.50+/-0.20

3.00/6.00

3.00

0.15

1.50+/-0.20

5.00/8.00

5.00

0.20

1.50+/-0.20

6.00/9.00

6.00

0.20

1.50+/-0.20

10.00/13.00

10.00

0.30

1.50+/-0.20

12.00/15.00

12.00

0.30

1.50+/-0.20

13.00/16.00

13.00

0.30

1.50+/-0.20

14.00/17.00

14.00

0.30

1.50+/-0.20

16.00/19.00

16.00

0.40

1.50+/-0.20

18.00/21.00

18.00

0.40

1.50+/-0.20

19.00/22.00

19.00

0.40

1.50+/-0.20

20.00/23.00

20.00

0.50

1.50+/-0.20

21.00/24.00

21.00

0.50

1.50+/-0.20

22.00/25.00

22.00

0.50

1.50+/-0.20

25.00/28.00

25.00

0.50

1.50+/-0.20

28.00/31.00

28.00

0.50

1.50+/-0.20

29.00/32.00

29.00

0.50

1.50+/-0.20

30.00/33.00

30.00

0.60

1.50+/-0.20

40.00/43.00

40.00

0.75

1.50+/-0.20

49.00/52.00

49.00

0.75

1.50+/-0.20

1.50mm Wall Tubing

2.00mm Wall Tubing

Supplied in natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors available on request.

PTFE, FEP, PFA, ETFE

Extruded Metric Tubing

1.50/2.00mm Wall Tubing

25

ZEUS heat shrink tubing

offers a unique combination of

properties in its tubing,

including outstanding

electrical characteristics;

excellent chemical and

solvent resistances; purity;

lubricity and outstanding

performance reliability.

ZEUS has mastered the art

of manufacturing

fluoropolymer heat shrink tubing and can

supply it with recovered walls as thin as .002".

Please contact a ZEUS representative to learn

more about customer sizes, packaging, lengths

and colors.

Heat Shrink Application Tips

1.  Always assure good ventilation in the

immediate work area prior to beginning the

heat shrinking process. 
Caution: Fumes may cause nausea and

dizziness.

2.   The mandrel to be covered by the heat

shrink must be able to withstand the

required temperature for material recovery

(see table at right).

3.  The mandrel being covered may act as a

heat sink (especially metal mandrels).

Therefore, ZEUS recommends preheating

mandrels.

4.  Heat shrink should be allowed to recover a

minimum of 20%. Highly restricted radial

recovery tends to induce longitudinal

change and increase the tendency for

splitting.

5.  Ovens are the most reliable way to recover

heat shrink products due to their ability to

ensure even heating and reduce the risk of

over heating the material which can lead

to brittleness and cracking. If a heat gun

will be used please refer to the picture

above illustrating the proper application of

heat to achieve the most uniform recovery.

6.  See Chart for recovery temperatures.

The heat shrink temperatures listed in this

catalog are general guidelines. Actual shrink

temperatures may be higher or lower

depending on the design and dimensions of

the heat shrink, application techniques and

other factors. Please contact a ZEUS Technical

Account Manager for more information.

HEAT SHRINK RECOVERY 

TEMPERATURE

Material

Recovery Temperature

PTFE

654°F - 670°F 

346°C - 354°C

FEP (1” ID or less)

400°F - 420°F 

204°C - 216°C

FEP (1” ID or greater)

420°F - 440°F 

216°C - 227°C

ZEUS

Heat Shrink Fluoropolymer Tubing

Dimensions (inches)

STANDARD WALL, Class 2

THIN WALL, Class 3

LIGHTWEIGHT WALL, Class 4

Ordered Expanded Recovered

Recovered

Ordered Expanded Recovered

Recovered

Ordered

Expanded Recovered

Recovered

as AWG

I.D. Min.

I.D. Max.

Wall Thickness

as AWG

I.D. Min.

I.D. Max.

Wall Thickness

as AWG

I.D. Min.

I.D. Max.

Wall Thickness

Size No.

Nom.

Tol.

Size No.

Nom.

Tol.

Size No.

Nom.

Tol.

30*

0.034

0.015 0.009 ±.002

30

0.034 0.015

0.009 ±.002

30*

0.034

0.015 0.006 ±.002

28*

0.038

0.018 0.009 ±.002

28

0.038 0.018

0.009 ±.002

28*

0.038

0.018 0.006 ±.002

26*

0.046

0.022 0.010 ±.002

26

0.046 0.022

0.010 ±.002

26*

0.046

0.022 0.006 ±.002

24

0.050

0.027 0.012 ±.002

24

0.050 0.027

0.010 ±.002

24

0.050

0.025 0.006 ±.002

22

0.055

0.032 0.012 ±.002

22

0.055 0.032

0.012 ±.003

22

0.055

0.031 0.006 ±.002

20

0.060

0.039 0.016 ±.003

20

0.060 0.039

0.012 ±.003

20

0.060

0.038 0.006 ±.002

19

0.065

0.043 0.016 ±.003

19

0.065 0.043

0.012 ±.003

19

0.065

0.043 0.006 ±.002

18

0.076

0.049 0.016 ±.003

18

0.076 0.049

0.012 ±.003

18

0.076

0.046 0.006 ±.002

17

0.085

0.054 0.016 ±.003

17

0.085 0.054

0.012 ±.003

17

0.085

0.054 0.006 ±.002

16

0.093

0.061 0.016 ±.003

16

0.093 0.061

0.012 ±.003

16

0.093

0.057 0.006 ±.002

15

0.110

0.067 0.016 ±.003

15

0.110 0.067

0.012 ±.003

15

0.110

0.063 0.006 ±.002

14

0.120

0.072 0.016 ±.003

14

0.120 0.072

0.012 ±.003

14

0.120

0.072 0.008 ±.002

13

0.140

0.080 0.016 ±.003

13

0.140 0.080

0.012 ±.003

13

0.140

0.080 0.008 ±.002

12

0.150

0.089 0.016 ±.003

12

0.150 0.089

0.012 ±.003

12

0.150

0.089 0.008 ±.002

11

0.170

0.101 0.016 ±.003

11

0.170 0.101

0.012 ±.003

11

0.170

0.099 0.008 ±.002

10

0.191

0.112 0.016 ±.003

10

0.191 0.112

0.012 ±.003

10

0.191

0.110 0.008 ±.002

9

0.205

0.124 0.020 ±.004

9

0.205 0.124

0.015 ±.004

9

0.205

0.122 0.008 ±.002

8

0.240

0.141 0.020 ±.004

8

0.240 0.141

0.015 ±.004

8

0.240

0.139 0.008 ±.002

7

0.270

0.158 0.020 ±.004

7

0.270 0.158

0.015 ±.004

7

0.270

0.154 0.008 ±.002

6

0.302

0.178 0.020 ±.004

6

0.302 0.178

0.015 ±.004

6

0.302

0.172 0.010 ±.003

5

0.320

0.198 0.020 ±.004

5

0.320 0.198

0.015 ±.004

5

0.320

0.192 0.010 ±.003

4

0.370

0.224 0.020 ±.004

4

0.370 0.224

0.015 ±.004

4

0.370

0.214 0.010 ±.003

3

0.390

0.249 0.020 ±.004

3

0.390 0.249

0.015 ±.004

3

0.390

0.241 0.010 ±.003

2

0.430

0.278 0.020 ±.004

2

0.430 0.278

0.015 ±.004

2

0.430

0.270 0.010 ±.003

1

0.450

0.311 0.020 ±.004

1

0.450 0.311

0.015 ±.004

1

0.450

0.301 0.010 ±.003

0

0.470

0.347 0.020 ±.004

0

0.470 0.347

0.015 ±.004

0

0.470

0.347 0.012 ±.003

AMS-DTL-23053/12
*AWG 30, 28, 26 SW and LW are not covered

under AMS-DTL-23053/12.

PACKAGING: Standard 4ft lengths, unless otherwise specified.
On all cases of military or commercial specifications, latest revisions apply. Supplied in natural unless

otherwise specified. Custom Pantone colors or ZEUS standard colors available on request.

26

PTFE Heat Shrink 

2 to 1 Shrink Ratio

Approximate Ratio of Expanded I.D. to Recovered I.D. – AWG Sizes

27

S T A N D A R D   W A L L

T H I N   W A L L

L I G H T W E I G H T   W A L L

Ordered Expanded Recovered

Recovered

Ordered Expanded Recovered

Recovered

Ordered

Expanded Recovered

Recovered

as AWG

I.D. Min.

I.D. Max.

Wall Thickness

as AWG

I.D. Min.

I.D. Max.

Wall Thickness

as AWG

I.D. Min.

I.D. Max.

Wall Thickness

Size No.

Nom.

Tol.

Size No.

Nom.

Tol.

Size No.

Nom.

Tol.

Metric Dimensions (mm)

AMS-DTL-23053/12
*AWG 30, 28, 26 SW and LW are not covered

under AMS-DTL-23053/12.

30*

0.86

0.38

0.23

±.05

30

0.86

0.38

0.23

±.05

30*

0.86

0.38

0.15

±.05

28*

0.96

0.46

0.23

±.05

28

0.96

0.46

0.23

±.05

28*

0.96

0.46

0.15

±.05

26*

1.17

0.56

0.25

±.05

26

1.17

0.56

0.25

±.05

26*

1.17

0.56

0.15

±.05

24

1.27

0.69

0.30

±.05

24

1.27

0.69

0.25

±.05

24

1.27

0.64

0.15

±.05

22

1.40

0.81

0.30

±.05

22

1.40

0.81

0.30

±.08

22

1.40

0.79

0.15

±.05

20

1.52

0.99

0.41

±.08

20

1.52

0.99

0.30

±.08

20

1.52

0.97

0.15

±.05

19

1.65

1.09

0.41

±.08

19

1.65

1.09

0.30

±.08

19

1.65

1.09

0.15

±.05

18

1.93

1.24

0.41

±.08

18

1.93

1.24

0.30

±.08

18

1.93

1.17

0.15

±.05

17

2.16

1.37

0.41

±.08

17

2.16

1.37

0.30

±.08

17

2.16

1.37

0.15

±.05

16

2.36

1.55

0.41

±.08

16

2.36

1.55

0.30

±.08

16

2.36

1.45

0.15

±.05

15

2.79

1.70

0.41

±.08

15

2.79

1.70

0.30

±.08

15

2.79

1.60

0.15

±.05

14

3.05

1.83

0.41

±.08

14

3.05

1.83

0.30

±.08

14

3.05

1.83

0.20

±.05

13

3.56

2.03

0.41

±.08

13

3.56

2.03

0.30

±.08

13

3.56

2.03

0.20

±.05

12

3.81

2.26

0.41

±.08

12

3.81

2.26

0.30

±.08

12

3.81

2.26

0.20

±.05

11

4.32

2.57

0.41

±.08

11

4.32

2.57

0.30

±.08

11

4.32

2.51

0.20

±.05

10

4.85

2.84

0.41

±.08

10

4.85

2.84

0.30

±.08

10

4.85

2.79

0.20

±.05

9

5.21

3.15

0.51

±.10

9

5.21

3.15

0.38

±.10

9

5.21

3.10

0.20

±.05

8

6.10

3.58

0.51

±.10

8

6.10

3.58

0.38

±.10

8

6.10

3.53

0.20

±.05

7

6.86

4.01

0.51

±.10

7

6.86

4.01

0.38

±.10

7

6.86

3.91

0.20

±.05

6

7.67

4.52

0.51

±.10

6

7.67

4.52

0.38

±.10

6

7.67

4.37

0.25

±.08

5

8.13

5.03

0.51

±.10

5

8.13

5.03

0.38

±.10

5

8.13

4.88

0.25

±.08

4

9.40

5.69

0.51

±.10

4

9.40

5.69

0.38

±.10

4

9.40

5.44

0.25

±.08

3

9.91

6.32

0.51

±.10

3

9.91

6.32

0.38

±.10

3

9.91

6.12

0.25

±.08

2

10.92

7.06

0.51

±.10

2

10.92

7.06

0.38

±.10

2

10.92

6.86

0.25

±.08

1

11.43

7.90

0.51

±.10

1

11.43

7.90

0.38

±.10

1

11.43

7.65

0.25

±.08

0

11.94

8.81

0.51

±.10

0

11.94

8.81

0.38

±.10

0

11.94

8.81

0.30

±.08

PACKAGING: Standard 4ft lengths, unless otherwise specified.
Custom Pantone colors or ZEUS standard colors available on request. 

PTFE Heat Shrink 

2 to 1 Shrink Ratio

Approximate Ratio of Expanded I.D. to Recovered I.D. – AWG Sizes

28

Dimensions (inches)

STANDARD WALL, Class 2

THIN WALL, Class 3

INDUSTRIAL WALL, Class 1

Ordered Expanded Recovered

Recovered

Ordered Expanded Recovered

Recovered

Ordered

Expanded Recovered

Recovered

as ID

I.D. Min.

I.D. Max.

Wall Thickness

as ID

I.D. Min.

I.D. Max.

Wall Thickness

as ID

I.D. Min.

I.D. Max.

Wall Thickness

Nom.

Tol.

Nom.

Tol.

Nom.

Tol.

AMS-DTL-23053/12

1/8

0.215 0.130 0.020 ±.004

1/8

0.215 0.130

0.015 ±.003

1/8

0.166 0.130 0.030 ±.005

1/4

0.410 0.260 0.020 ±.004

1/4

0.410 0.260

0.015 ±.003 3/16

0.250 0.193 0.030 ±.005

5/16 0.470 0.329 0.020 ±.004 5/16 0.470 0.329

0.015 ±.003

1/4

0.333 0.257 0.030 ±.005

3/8

0.560 0.399 0.025 ±.006

3/8

0.560 0.399

0.015 ±.003 5/16

0.415 0.320 0.030 ±.005

7/16 0.655 0.462 0.025 ±.006 7/16 0.655 0.462

0.018 ±.004

3/8

0.498 0.383 0.030 ±.005

1/2

0.750 0.524 0.025 ±.006

1/2

0.750 0.524

0.018 ±.004 7/16

0.580 0.448 0.030 ±.006

5/8

0.930 0.655 0.030 ±.006

5/8

0.930 0.655

0.020 ±.004

1/2

0.666 0.510 0.030 ±.006

3/4

1.125 0.786 0.035 ±.008

3/4

1.125 0.786

0.025 ±.005 9/16

0.748 0.572 0.030 ±.006

7/8

1.310 0.911 0.035 ±.008

7/8

1.310 0.911

0.030 ±.006

5/8

0.830 0.637 0.030 ±.006

1

1.500 1.036 0.035 ±.008

1

1.500 1.036

0.030 ±.006 11/16 0.915 0.700 0.032 ±.006

3/4

1.000 0.764 0.040 ±.007

7/8

1.170 0.891 0.045 ±.007

1

1.330 1.020 0.050 ±.008

Custom Pantone colors or ZEUS standard colors available on request.  

LIGHTWEIGHT WALL, Class 4

Ordered Expanded Recovered

Recovered

as ID

I.D. Min.

I.D. Max.

Wall Thickness

Nom.

Tol.

1/8

0.215 0.130 0.008 ±.002

1/4

0.410 0.260 0.010 ±.003

5/16 0.470 0.329 0.012 ±.003

PTFE Heat Shrink 

2 to 1 Shrink Ratio

Approximate Ratio of Expanded I.D. to Recovered I.D. – Fractional Inch Sizes

STANDARD WALL, Class 2

THIN WALL, Class 3

INDUSTRIAL WALL, Class 1

Ordered Expanded Recovered

Recovered

Ordered Expanded Recovered

Recovered

Ordered

Expanded Recovered

Recovered

as ID

I.D. Min.

I.D. Max.

Wall Thickness

as ID

I.D. Min.

I.D. Max.

Wall Thickness

as ID

I.D. Min.

I.D. Max.

Wall Thickness

Nom.

Tol.

Nom.

Tol.

Nom.

Tol.

1/8

5.46

3.30

0.51

±.10

1/8

5.46

3.30

0.38

±.08

1/8

4.22

3.30

0.76

±.13

1/4 10.41

6.60

0.51

±.10

1/4 10.41

6.60

0.38

±.08

3/16

6.35

4.90

0.76

±.13

5/16 11.94

8.36

0.51

±.10

5/16 11.94

8.36

0.38

±.08

1/4

8.46

6.53

0.76

±.13

3/8 14.22

10.13

0.64

±.15

3/8 14.22 10.13

0.38

±.08

5/16 10.54

8.13

0.76

±.13

7/16 16.64

11.73

0.64

±.15

7/16 16.64 11.73

0.46

±.10

3/8 12.65

9.73

0.76

±.13

1/2 19.05

13.31

0.64

±.15

1/2 19.05 13.31

0.46

±.10

7/16 14.73

11.38

0.76

±.15

5/8 23.62

16.64

0.76

±.15

5/8 23.62 16.64

0.51

±.10

1/2 16.92

12.95

0.76

±.15

3/4 28.58

19.96

0.89

±.20

3/4 28.58 19.96

0.64

±.13

9/16 19.00

14.53

0.76

±.15

7/8 33.27

23.14

0.89

±.20

7/8 33.27 23.14

0.76

±.15

5/8 21.08

16.18

0.76

±.15

1

38.10

26.31

0.89

±.20

1

38.10 26.31

0.76

±.15 11/16 23.24

17.78

0.81

±.15

3/4 25.40

19.41

1.02

±.18

7/8 29.72

22.63

1.14

±.18

1

33.78

25.91

1.27

±.20

29

Metric Dimensions (mm)

AMS-DTL-23053/12

Custom Pantone colors or ZEUS standard colors available on request.

LIGHTWEIGHT WALL, Class 4

Ordered Expanded Recovered

Recovered

as ID

I.D. Min.

I.D. Max.

Wall Thickness

Nom.

Tol.

1/8

5.46

3.30

0.20

±.05

1/4

10.41

6.60

0.25

±.07

5/16 11.94

8.36

0.30

±.07

PTFE Heat Shrink 

2 to 1 Shrink Ratio

Approximate Ratio of Expanded I.D. to Recovered I.D. – Fractional Inch Sizes

30

Dimensions (inches)

RECOVERED – AFTER HEAT SHRINK

Ordered As

Expanded

Wall Thickness

Fractional I.D.

I.D.

I.D. Max.

Nom.

Tol.

Custom Pantone colors or ZEUS standard colors available on request. 
Complies with AMS-DTL-23053/12. Class 5.

5/64

0.078

0.025

0.009

±.002

1/8

0.125

0.037

0.012

±.002

3/16

0.187

0.050

0.012

±.002

1/4

0.250

0.063

0.012

±.002

5/16

0.312

0.078

0.012

±.002

3/8

0.375

0.096

0.012

±.002

7/16

0.438

0.112

0.012

±.002

1/2

0.500

0.144

0.015

±.004

9/16

0.562

0.155

0.015

±.004

5/8

0.625

0.178

0.015

±.004

11/16

0.687

0.198

0.015

±.004

3/4

0.750

0.224

0.015

±.004

7/8

0.875

0.244

0.015

±.004

1

1.000

0.278

0.015

±.004

1-1/4

1.250

0.347

0.015

±.004

1-1/2

1.500

0.400

0.015

±.004

1-3/4

1.750

0.450

0.015

±.004

2

2.000

0.520

0.020

±.005

2-1/4

2.250

0.585

0.020

±.005

2-1/2

2.500

0.650

0.020

±.005

2-3/4

2.750

0.710

0.020

±.005

3

3.000

0.775

0.020

±.005

3-1/4

3.250

0.835

0.020

±.005

3-1/2

3.500

0.900

0.025

±.005

3-3/4

3.750

0.960

0.025

±.005

4

4.000

1.025

0.025

±.005

Metric Dimensions (mm)

RECOVERED – AFTER HEAT SHRINK

Ordered As

Expanded

Wall Thickness

Fractional I.D.

I.D.

I.D. Max.

Nom.

Tol.

5/64

1.98

0.64

0.23

±.05

1/8

3.18

0.94

0.31

±.05

3/16

4.75

1.27

0.31

±.05

1/4

6.35

1.60

0.31

±.05

5/16

7.92

1.98

0.31

±.05

3/8

9.53

2.44

0.31

±.05

7/16

11.13

2.84

0.31

±.05

1/2

12.70

3.66

0.38

±.10

9/16

14.27

3.94

0.38

±.10

5/8

15.88

4.52

0.38

±.10

11/16

17.45

5.03

0.38

±.10

3/4

19.05

5.69

0.38

±.10

7/8

22.23

6.20

0.38

±.10

1

25.40

7.06

0.38

±.10

1-1/4

31.75

8.81

0.38

±.10

1-1/2

38.10

10.16

0.38

±.10

1-3/4

44.45

11.43

0.38

±.10

2

50.80

13.21

0.51

±.13

2-1/4

57.15

14.86

0.51

±.13

2-1/2

63.50

16.51

0.51

±.13

2-3/4

69.85

18.03

0.51

±.13

3

76.20

19.68

0.51

±.13

3-1/4

82.50

21.21

0.51

±.13

3-1/2

88.90

22.86

0.64

±.13

3-3/4

92.95

24.38

0.64

±.13

4

101.60

26.03

0.64

±.13

PTFE Heat Shrink 

4 to 1 Shrink Ratio

Approximate Ratio of Expanded I.D. to Recovered I.D. – Fractional Inch Sizes

31

FEP Heat Shrink 

1.3 to 1 Shrink Ratio

Approximate Ratio of Expanded I.D. to Recovered I.D. – AWG/Fractional Inch Sizes

COMPLIES WITH: AMS-DTL-23053/11Class 1

COLOR: Supplied in natural unless otherwise

specified. Custom Pantone colors or ZEUS

standard colors available on request.
CUSTOM SPECIFICATIONS AND TOLERANCES

QUOTED UPON REQUEST

Dimensions (inches)

24

0.031

0.027

0.006

0.008

0.010

22

0.036

0.032

0.006

0.008

0.010

20

0.045

0.039

0.006

0.008

0.010

18

0.060

0.049

0.006

0.008

0.010

16

0.075

0.061

0.007

0.009

0.011

14

0.092

0.072

0.007

0.009

0.011

12

0.115

0.089

0.007

0.009

0.011

10

0.141

0.114

0.007

0.010

0.013

9

0.158

0.124

0.007

0.010

0.013

8

0.180

0.143

0.007

0.010

0.013

7

0.197

0.158

0.007

0.011

0.015

6

0.225

0.180

0.007

0.011

0.015

5

0.248

0.198

0.007

0.011

0.015

4

0.290

0.226

0.007

0.011

0.015

3

0.310

0.249

0.007

0.011

0.015

2

0.365

0.280

0.008

0.012

0.016

1

0.400

0.311

0.008

0.012

0.016

0

0.440

0.349

0.008

0.012

0.016

Fractional Inch (decimal) Tubing

3/8 (0.375)

0.500

0.383

0.011

0.015

0.019

7/16 (0.438)

0.580

0.448

0.016

0.020

0.024

1/2 (0.500)

0.666

0.510

0.016

0.020

0.024

5/8 (0.625)

0.830

0.637

0.021

0.025

0.029

3/4 (0.750)

1.000

0.764

0.026

0.030

0.034

7/8 (0.875)

1.170

0.891

0.031

0.035

0.039

1

(1.000)

1.330

1.020

0.031

0.035

0.039

1-1/8 (1.125)

1.500

1.145

0.031

0.035

0.039

1-1/4 (1.250)

1.666

1.270

0.031

0.035

0.039

1-3/8 (1.375)

1.833

1.390

0.031

0.035

0.039

1-1/2 (1.500)

2.000

1.570

0.031

0.035

0.039

As Supplied

R e c o v e r e d   –   A f t e r   S h r i n k i n g

Ordered as

Inside

I.D. Will Shrink

Wall Thickness

AWG Size

Diameter Min.

to at Least

Min.

Nom.

Max.

As Supplied

R e c o v e r e d   –   A f t e r   S h r i n k i n g

Inside

I.D. Will Shrink

Wall Thickness

Size

Diameter Min.

to at Least

Min.

Nom.

Max.

32

COMPLIES WITH: AMS-DTL-23053/11 Class 1

COLOR: Supplied in natural unless otherwise

specified. Custom Pantone colors or ZEUS

standard colors available on request.
CUSTOM SPECIFICATIONS AND TOLERANCES

QUOTED UPON REQUEST

Metric Dimensions (mm)

24

0.79

0.69

0.15

0.20

0.25

22

0.91

0.81

0.15

0.20

0.25

20

1.14

0.99

0.15

0.20

0.25

18

1.52

1.25

0.15

0.20

0.25

16

1.91

1.55

0.18

0.23

0.28

14

2.34

1.83

0.18

0.23

0.28

12

2.92

2.26

0.18

0.23

0.28

10

3.58

2.90

0.18

0.25

0.33

9

4.01

3.15

0.18

0.25

0.33

8

4.57

3.63

0.18

0.25

0.33

7

5.00

4.01

0.18

0.28

0.38

6

5.72

4.57

0.18

0.28

0.38

5

6.30

5.03

0.18

0.28

0.38

4

7.37

5.74

0.18

0.28

0.38

3

7.87

6.32

0.18

0.28

0.38

2

9.27

7.11

0.20

0.30

0.41

1

10.16

7.90

0.20

0.30

0.41

0

11.18

8.86

0.20

0.30

0.41

Fractional Inch (mm) Tubing

3/8

(9.53)

12.70

9.73

0.28

0.38

0.48

7/16 (11.13)

14.73

11.38

0.41

0.51

0.61

1/2 (12.70)

16.92

12.95

0.41

0.51

0.61

5/8 (15.88)

21.08

16.18

0.53

0.64

0.74

3/4 (19.05)

25.40

19.41

0.66

0.76

0.86

7/8 (22.23)

29.72

22.63

0.79

0.89

0.99

1

(25.40)

33.78

25.91

0.79

0.89

0.99

1-1/8 (28.58)

38.10

29.08

0.79

0.89

0.99

1-1/4 (31.75)

42.32

32.26

0.79

0.89

0.99

1-3/8 (34.93)

46.56

35.31

0.79

0.89

0.99

1-1/2 (38.10)

50.80

39.88

0.79

0.89

0.99

As Supplied

R e c o v e r e d   –   A f t e r   S h r i n k i n g

Ordered as

Inside

I.D. Will Shrink

Wall Thickness

AWG  Size

Diameter Min.

to at Least

Min.

Nom.

Max.

As Supplied

R e c o v e r e d   –   A f t e r   S h r i n k i n g

Inside

I.D. Will Shrink

Wall Thickness

Size

Diameter Min.

to at Least

Min.

Nom.

Max.

FEP Heat Shrink 

1.3 to 1 Shrink Ratio

Approximate Ratio of Expanded I.D. to Recovered I.D. – AWG/Fractional Inch Sizes

33

COMPLIES WITH: AMS-DTL-I-23053/11 Class 2
COLOR: Supplied in natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors

available on request.
CUT PIECES: QUOTED ON REQUEST
CUSTOM SPECIFICATIONS AND TOLERANCES QUOTED UPON REQUEST

Dimensions (inches)

Size

Expanded I.D. Recovered I.D.

Wall Thickness

Fractional

Decimal

Minimum

Maximum

Nom.

Tol.

3/32

0.093

0.093

0.056

0.008

±0.003

1/8

0.125

0.125

0.075

0.010

±0.003

3/16

0.188

0.188

0.115

0.010

±0.003

1/4

0.250

0.250

0.150

0.010

±0.003

3/8

0.375

0.375

0.225

0.012

±0.003

1/2

0.500

0.500

0.300

0.015

±0.004

3/4

0.750

0.750

0.450

0.020

±0.004

1

1.000

1.000

0.600

0.025

±0.005

1-1/2

1.500

1.500

0.900

0.030

±0.005

2

2.000

2.000

1.200

0.030

±0.005

Metric Dimensions (mm)

Size

Expanded I.D. Recovered I.D.

Wall Thickness

Fractional

mm

Minimum

Maximum

Nom.

Tol.

3/32

2.36

2.36

1.42

0.20

±0.08

1/8

3.18

3.18

1.91

0.25

±0.08

3/16

4.78

4.78

2.92

0.25

±0.08

1/4

6.35

6.35

3.81

0.25

±0.08

3/8

9.53

9.53

5.72

0.31

±0.08

1/2

12.70

12.70

7.62

0.38

±0.10

3/4

19.05

19.05

11.43

0.51

±0.10

1

25.40

25.40

15.24

0.64

±0.13

1-1/2

38.10

38.10

22.86

0.76

±0.13

2

50.80

50.80

30.48

0.76

±0.13

FEP Heat Shrink 

1.6 to 1 Shrink Ratio

34

ZEUS Roll Covers extend the life and

reliability of rollers and improve product

quality. A brief application of heat molds the

cover snugly around

the roll, forming a skin-

tight, high-strength,

impregnable jacket

impervious to

corrosive chemicals,

solvents, acids, shock,

abrasion, high

temperatures, and moisture. They eliminate

sticky build-up problems. With the use of a

convenient heat source, such as a hot air

gun, ZEUS Roll Covers can be quickly and

easily shrunk onto the rolls. Cleaning can be

done with a solvent or reagent.

For the printing, paper,

textile, and food packaging

industries, and others

• No sticking
• No picking
• Low maintenance
• Flexibility
• Excellent chemical resistance
• Handles delicate materials
• Saves labor costs
• Cuts cleaning time
• High temperature resistance

Dimensions (Inches)

Large Diameter                  Small Diameter

Ordered

To Cover Roll Dia.

As Size

Min.

Max.

1-1/4

1.0

1.3

1-1/2

1.4

1.7

2

1.8

2.1

2-1/2

2.2

2.6

3

2.7

3.1

3-1/2

3.2

3.6

4

3.5

4.2

5

4.4

5.2

6

5.4

6.2

7

6.4

7.2

Ordered

To Cover Roll Dia.

As Size

Min.

Max.

1/2

.440

.550

5/8

.540

.700

3/4

.640

.800

7/8

.760

.950

1

.880

1.100

Metric Dimensions (mm)

Large Diameter                    Small Diameter

Ordered

To Cover Roll Dia.

As Size

Min.

Max.

1-1/4

25.40

33.02

1-1/2

35.56

43.18

2

45.92

53.34

2-1/2

55.88

66.04

3

68.58

78.74

3-1/2

81.28

91.44

4

88.90

106.68

5

111.76

132.08

6

137.16

157.48

7

162.56

182.88

Ordered

To Cover Roll Dia.

As Size

Min.

Max.

1/2

11.18

13.97

5/8

13.72

17.78

3/4

16.26

20.32

7/8

19.30

24.13

1

22.35

27.94

FEP 

Roll Covers

WALL THICKNESS: .020" (.508mm) Nominal
COLOR: Natural. Custom colors available upon request.
Complete technical information provides helpful data to speed production

and cut maintenance.

35

ZEUS Dual-Shrink

®

tubing of fluoropolymer

PTFE/FEP is constructed with an exterior of

heat shrink PTFE and an inner layer of FEP. It

is easy to apply, and is designed to provide

a tight, moisture-proof bond over wires,

cables, connectors, splices, terminals, etc.

The PTFE shrinks tightly over inserted parts

when the covered section is heated, while

the FEP melts and flows into a solid or near-

solid encapsulation with a fit so tight that it

can withstand the most severe stresses

involving pull or vibration. ZEUS Dual-Shrink

®

tubing provides all the outstanding

electrical, chemical, and mechanical

properties of PTFE including a service

temperature up to 450°F/232°C. Custom

specifications and tolerances quoted upon

request.

PTFE/FEP

Dual-Shrink

®

Tubing

Heat Shrink Tubing Offering a Tight, 

Moisture-Resistant, Wear-Proof Encapsulation

n 

Outer tubing of PTFE shrinks for tight fit when heat is applied.

n 

Inner layer of FEP melts and flows to encapsulate parts.

36

Dimensions (inches)

S T A N D A R D   W A L L

L I G H T W E I G H T   W A L L

As

Recovered Dim.

After Shrinking

As

Recovered Dim.

After Shrinking

Supplied

I.D. Will Shrink

Total Wall

Supplied

I.D. Will Shrink

Total Wall

Item No.

I.D. Min.

To at Least

Thickness-Norm.

Item No.

I.D. Min.

To at Least

Thickness-Norm.

ZDS-S-036

0.036

0.000

N/A

ZDS-L-065

0.065

0.000

N/A

ZDS-S-060

0.060

0.000

N/A

ZDS-L-115

0.115

0.045

0.015

ZDS-S-130

0.130

0.000

N/A

ZDS-L-130

0.130

0.060

0.015

ZDS-S-160

0.160

0.000

N/A

ZDS-L-180

0.180

0.065

0.015

ZDS-S-190

0.190

0.062

0.035

ZDS-L-190

0.190

0.070 0.015

ZDS-S-250

0.250

0.125

0.035

ZDS-L-240

0.240

0.150

0.020

ZDS-S-350

0.350

0.190

0.035

ZDS-L-350

0.350

0.210

0.025

ZDS-S-450

0.450

0.312

0.055

ZDS-L-480

0.480

0.315

0.032

ZDS-S-700

0.700

0.440

0.055

ZDS-L-700

0.700

0.500

0.040

ZDS-S-950

0.950

0.630

0.065

ZDS-L-1000

1.000

0.700

0.045

Metric Dimensions (mm)

S T A N D A R D   W A L L

L I G H T W E I G H T   W A L L

As

Recovered Dim.

After Shrinking

As

Recovered Dim.

After Shrinking

Supplied

I.D. Will Shrink

Total Wall

Supplied

I.D. Will Shrink

Total Wall

Item No.

I.D. Min.

To at Least

Thickness-Norm.

Item No.

I.D. Min.

To at Least

Thickness-Norm.

ZDS-S-036

0.91

0.000

N/A

ZDS-L-065

1.65

0.000

N/A

ZDS-S-060

1.52

0.000

N/A

ZDS-L-115

2.92

1.14

0.38

ZDS-S-130

3.30

0.000

N/A

ZDS-L-130

3.30

1.52

0.38

ZDS-S-160

4.06

0.000

N/A

ZDS-L-180

4.57

1.65

0.38

ZDS-S-190

4.83

1.57

0.89

ZDS-L-190

4.83

1.78

0.38

ZDS-S-250

6.35

3.18

0.89

ZDS-L-240

6.10

3.81

0.51

ZDS-S-350

8.89

4.83

0.89

ZDS-L-350

8.89

5.33

0.64

ZDS-S-450

11.43

7.92

1.40

ZDS-L-480

12.19

8.00

0.81

ZDS-S-700

17.78

11.18

1.40

ZDS-L-700

17.78

12.70

1.02

ZDS-S-950

24.13

16.00

1.65

ZDS-L-1000

25.40

17.78

1.14

PACKAGING: Standard 4ft lengths, unless otherwise specified.
Custom Pantone colors or ZEUS standard colors available on request.

Dual-Shrink Tubing is a ZEUS registered trademark.

PTFE/FEP

Dual-Shrink

®

Tubing

38

0.0020

0.0020

0.020

0.008

0.0020

0.0025

0.0020

0.025

0.010

0.0020

0.0030

0.0020

0.030

0.012

0.0020

0.0040

0.0020

0.034

0.015

0.0020

0.0050

0.0030

0.038

0.018

0.0020

0.0060

0.0030

0.046

0.022

0.0020

0.0080

0.0030

0.050

0.027

0.0020

0.0100

0.0030

0.055

0.032

0.0020

0.0130

0.0030

0.060

0.039

0.0020

0.0160

0.0030

0.076

0.049

0.0020

0.0200

0.0020

0.093

0.061

0.0020

0.0250

0.0020

0.120

0.072

0.0020

0.0320

0.0020

0.150

0.089

0.0020

0.0400

0.0015

0.191

0.112

0.0020

0.0650

0.0015

0.240

0.141

0.0025

0.0730

0.0015

0.0840

0.0015

0.0980

0.0020

0.1100

0.0020

0.1620

0.0025

0.2040

0.0035

0.2580

0.0040

0.3250

0.0050

Dimensions (Inches)

E X T R U D E D

H E A T   S H R I N K

Inside

Wall

Expanded

Recovered

Recovered

Diameter

Thickness

I.D. Min.

I.D. Max.

Wall Thickness

Inches

Inches

Inches

Inches

Inches

ZEUS SUB-LITE-WALL

®

Tubing is available in both regular extruded micro-miniature dimensions, and in heat shrink versions. Inside diameters, outside diameters,

and wall thicknesses are uniform throughout. The dimensions and tolerances shown here are only a guide. You can write your own specifications with the

assurance that ZEUS can meet your requirements completely in either extruded or heat shrink version.

Now available in Sub-Lite-Wall

®

configurations with wall thicknesses down to .001 on many sizes.  +/-

.0005" (.013mm). Tolerances available in most sizes. Call us for more details.

PTFE Sub-Lite-Wall

®

Extruded & Heat Shrinkable Tubing

All Sub-Lite-Wall

®  

is custom ordered

39

ZEUS SUB-LITE-WALL

®

Tubing is available in both regular extruded micro-miniature dimensions, and in heat shrink versions. Inside diameters, outside diameters,

and wall thicknesses are uniform throughout. The dimensions and tolerances shown here are only a guide. You can write your own specifications with the

assurance that ZEUS can meet your requirements completely in either extruded or heat shrink version.

Metric Dimensions (mm)

E X T R U D E D

H E A T   S H R I N K

Inside

Wall

Expanded

Recovered

Recovered

Diameter

Thickness

I.D. Min.

I.D. Max.

Wall Thickness

(mm)

(mm)

(mm)

(mm)

(mm)

0.051    

0.051    

0.508

0.203

0.051

0.064   

0.051    

0.635

0.254

0.051

0.076    

0.051  

0.762

0.305

0.051

0.102     

0.051

0.864

0.381

0.051

0.127     

0.076

0.965

0.457

0.051

0.152    

0.076

1.168

0.559

0.051

0.203     

0.076

1.270

0.686

0.051

0.254    

0.076

1.397

0.813

0.051

0.330

0.076

1.524

0.991

0.051

0.406

0.076

1.930

1.245

0.051

0.508

0.051

2.362

1.549

0.051

0.635

0.051

3.048

1.829

0.051

0.813

0.051

3.810

2.261

0.051

1.016

0.038

4.851

2.845

0.051

1.651

0.038

6.096

3.581

0.064

1.854

0.038

2.134

0.038

2.489

0.051

2.794

0.051

4.115

0.064

5.182

0.089

6.553

0.102

8.255

0.127

Now available in Sub-Lite-Wall

®

configurations with wall thicknesses down to .001 on many sizes.

+/-.0005" (.013mm.) Tolerances available in most sizes. Call us for more details.

PTFE Sub-Lite-Wall

®

Extruded & Heat Shrinkable Tubing

All Sub-Lite-Wall

®  

is custom ordered

40

I.D.

O.D.

Pressure Rating*

Now available in Sub-Lite-Wall

®

configurations with wall thicknesses down to .002

on many sizes. +/-.001" (.025mm) tolerances available in most sizes. Call us for

more details.

.003

.020

2000 psi

.005

.020

2000 psi

.010

.020

2000 psi

.003

.062

5000 psi

.005

.062

5000 psi

.007

.062

5000 psi

.010

.062

5000 psi

.020

.062

5000 psi

.030

.062

5000 psi

.040

.062

5000 psi

.055

.062

5000 psi

.062

.125

5000 psi

.080

.125

3000 psi

The dimensions and tolerances shown here are only a guide.

* Suggested maximum safe operating pressure

PEEK

™

Tubing

All PEEK

™

is custom ordered

Dimensions (Inches)

I.D.

O.D.

Pressure Rating*

.076

.508

2000 psi

.127

.508

2000 psi

.254

.508

2000 psi

.076

1.575

5000 psi

.127

1.575

5000 psi

.178

1.575

5000 psi

.254

1.575

5000 psi

.508

1.575

5000 psi

.762

1.575

5000 psi

1.016

1.575

5000 psi

1.397

1.575

5000 psi

1.575

3.175

5000 psi

2.032

3.175

3000 psi

Metric Dimensions (mm)

41

Tensile Modulus

D638

KSI

1,309

Tensile Stress at Yield

D638

PSI

14,503

Glass Transition Temp

D3418

°F/°C

321/161

Dielectric Strength

D149

V/mil

3570

Thermal Endurance

NEMA MW 1000

°F/°C

752/400

Crystallinity

D3814

%

40

This data is based on PEEKshrink

®

recovered on a .575”

mandrel. Tubing performance and characteristics may

change based on tubing size.

PEEKshrink

®

Heat-Shrinkable Tubing for

Challenging Environments

All PEEKshrink is Custom Ordered

FEATURES:

• Continuous service temperature 500°F/260°C

• Translucent recovery shrink temperature 572°F - 644°F (300°C - 340°C)

• Opaque recovery shrink temperature 680°F - 725°F (360°C - 385°C)

• Recovered wall range of 0.004” to 0.010”

• Custom sizes and lengths available upon request

BENEFITS:

• Excellent abrasion resistance

• Extends life of the protected item

• Adhesion to metals

• Available in colors

SAMPLE APPLICATIONS:

• Electrical component covering

• Protective jacketing

• Wire Splicing

• Reusable medical devices

TYPICAL APPLICATIONS:

• Zeus will assist in developing custom

heatshrink processes

• Class VI approved materials

PEEKshrink

®

1.4:1 Heat Shrinkable AWG Tubing

85322

17

0.038

0.027

0.005

0.007

0.009

85318

16

0.045

0.032

0.005

0.007

0.009

85184

15

0.055

0.039

0.005

0.007

0.009

85204

14

0.085

0.060

0.005

0.007

0.009

85197

13

0.092

0.065

0.005

0.007

0.009

85189

12

0.101

0.072

0.005

0.007

0.009

85313

11

0.112

0.080

0.005

0.007

0.009

85310

10

0.125

0.089

0.005

0.007

0.009

85298

9

0.137

0.098

0.005

0.007

0.009

85294

8

0.160

0.114

0.005

0.007

0.009

85146

7

0.174

0.124

0.005

0.007

0.009

85063

6

0.200

0.143

0.005

0.007

0.009

85213

5

0.221

0.158

0.005

0.007

0.009

85236

4

0.252

0.180

0.005

0.007

0.009

85243

3

0.277

0.198

0.005

0.007

0.009

85246

2

0.316

0.226

0.005

0.007

0.009

85255

1

0.349

0.249

0.005

0.007

0.009

85326

0

0.392

0.280

0.005

0.007

0.009

**Standard Put Up:  4FtLgth**

Zeus P/N

Ordered as

AWG Size

As Supplied Inside

Diameter Min

Recovered ID

Max

Minimum

Nominal

Maximum

Properties                            ASTM                Units

PEEKshrink

®

Tubing Properties

Recovered Dimension After Shrinking

Wall Thickness

42

PEEK

™

Insulated Wire

Insulated Copper Wire for Challenging
Environments

Feature/Capabilities:

• 100% AC spark tested during extrusion

• Round, square & rectangular profiles available

• Various types of wire available, incuding 

silver and nickel plated wire as well as 

custom wire types

Key Properties:

• High continuous operating temperature 

500°F/260°C

• Outstanding abrasion resistance

• Excellent dielectric strength

• Exceptional chemical resistance

• Protects against corrosion

SIZE NOMINAL 

BARE 

COPPER DIAMETER

NOMINAL BARE 

COPPER DIAMETER

(AWG)

(INCHES)

(MM)

4

0.2043

5.189

5

0.1819

4.620

6

0.1620

4.115

7

0.1443

3.665

8

0.1285

3.264

9

0.1144

2.906

10

0.1019

2.588

11

0.0907

2.304

12

0.0808

2.052

13

0.0720

1.829

14

0.0641

1.628

15

0.0571

1.450

16

0.0508

1.290

17

0.0453

1.151

18

0.0403

1.024

SIZE NOMINAL 

BARE 

COPPER DIAMETER

NOMINAL BARE 

COPPER DIAMETER

(AWG)

(INCHES)

(MM)

19

0.0359

0.912

20

0.0320

0.813

21

0.0285

0.724

22

0.0253

0.643

23

0.0226

0.574

24

0.0201

0.511

25

0.0179

0.455

26

0.0159

0.404

27

0.0142

0.361

28

0.0126

0.320

29

0.0113

0.287

30

0.0100

0.254

31

0.0089

0.226

32

0.0080

0.203

ASTM PEEK Insulated Wire Testing

PROPERTIES

ASTM

UNITS

NOMINAL TEST VALUE

Resistivity Testing

B3

-

lb/mile

2

859

Dielectric Breakdown

D149

kV RMS, at 60Hz

25

Relative Permittivity

D150

2.72

Dissipation Factor

D150

%

0.14%

DC Resistance

D257

T

-

in

2.72

*All PEEK Insulated Wire is custom ordered.  Wall thicknesses available from 0.001” - 0.026”  (0.025mm - 0.660mm) depending on the conductor size.

NEMA PEEK INSULATED WIRE TESTING

NEMA MW 1000 Test Section

Requirements 

(AWG 18 Heavy Build)

*

Results

Pass/Fail

3.3 Adherence & Flexibility

No cracks visible in film coating

No cracks 

visible

Pass

3.5 Heat Shock

No cracks visible in film coating at 280°C

No cracks 

visible

Pass

3.8 Dielectric Breakdown - Twisted Pair 

260°C

Minimum 5,700 VAC

11,650 VAC

Pass

Room Temperature

Minimum 5,700 VAC

12,200 VAC

Pass

3.9 Continuity

Shall not exceed 10 faults

0 Faults

Pass

*AWG 18 with 0.0015”(0.0381mm) wall

*AWG 8 with 0.008” (0.203mm) wall.  
Insulation thickness tested according to 
ASTM D374. Performance and character-
istics may change based on size.

*There are no NEMA 
requirement values for 
PEEK Insulated Wire. These 
requirements are based off 
the highest temperature 
rated MW-16C (240°C) 
from the NEMA MW 1000 
standard. Performance 
and characteristics may 
change based on size.

43

Special Shapes 

All Special Shapes are custom ordered

Multi-Lumens: Unique extrusions

providing multiple lumens or passages. All

multi-lumens are custom designed in

different resins including but not limited to:

PTFE, ePTFE, FEP, PFA, PEEK

™

and more.

Design configurations are unlimited and are

specific to your needs with all aspects kept

confidentially to each customer.

A Multitude Of Multi-Lumen Advantages

n

Highly flexible

n

Impervious to most corrosives

n

Inert • Non-toxic

n

Heat resistant to 500°F.

n

Superior lubricity

n

Biocompatible

n

Reliable fluid transfer

n

High dielectric strength

44

Performance Fiber

PEEK FIBER

FEP FIBER

ECTFE (Halar) Fiber

High tensile strength

Very robust

Impact and temperature resistant

Abrasion resistant

Luminous transmittance of 96%

Superior surface smoothness

Lightweight material

Excellent lubricity

Excellent value

PFA FIBER

ETFE (Tefzel) Fiber

PVDF Fiber

Superior purity

Superior mechanical toughness

UV stability

Chemical resistant

Chemical inertness

Mechanically tough

Long service life

Radiation resistant

Abrasion resistant

Properties based on standard Zeus PEEK Fiber. Custom colors, diameters, and properties available. Contact Zeus to

discuss.

Specification 

0.010”  Diameter

0.011”  Diameter

0.016”  Diameter

Units

PEEK FIBER SPECIFICATIONS (Natural or Black)

Min OD 

0.0085 

0.0095 

0.0145 

inches

Max OD 

0.0115 

0.0125 

0.0175 

inches

Avg OD - 3 STD DEV 

0.0085 

0.0095 

0.0145 

inches

Avg OD + 3 STD DEV 

0.0115 

0.0125 

0.0145

inches

Min Tensile Strength 

4 

5.5 

11 

lbs

Min Tenacity 

3 

3.6

3.7 

GPD

Min Rel Elongation @ 2 GPD 

4 

5 

5 

%

Max Rel Elongation @ 2 GPD 

9 

10 

11

%

Min Elongation @ Break 

18 

18 

20

%

Max Elongation @ Break 

30 

30 

35 

%

Min Shrinkage 

3 

3 

2 

%

MAX SHRINKAGE 

5 

5 

6 

%

ZEUS offers an arsenal of fibers designed to perform in diverse and demanding applications.

Properties such as high tensile strength, optical clarity, and extreme chemical and temperature

resistance define Zeus fiber. These lightweight monofilaments also have superior friction and wear

properties, and are ideal for use in abrasive environments.  Our standard product offering ranges in

size from .003” - .040” and includes fibers made from PEEK, PFA, FEP, ETFE, PVDF and ECTFE. Other

resins and customized products are available upon request.

Capitalizing on more than 45+ years of polymer experience, ZEUS continues to provide superior

products with the highest standards of quality and control. Whether it’s braided for a wiring

harness, woven for a filter, or chopped for composites, ZEUS fibers excel in the most demanding

environments and applications.

45

PET, FEP, PEEK

™

, PE and EVA 

Dedicated to fulfilling the changes in the

markets our

customers serve,

ZEUS is pleased to

offer lay-flat tubing.

Lay-flat tubing was

traditionally

designed to meet

the needs for ultra-

thin walls in the

lighting and roller

industries but now

has applications in

many medical and

industrial markets. Lay-flat tubing made of

high quality polymers offer strength,

lubricity, chemical inertness and

biocompatibility.  

PET, FEP, PEEK

™

and PE

Wall Sizes:

.004" to .008"

ID Ranges:

.250" to 3.180"

Lay Flat Widths: .400" to 5.000"
H/S: 

Expansion ratios up to 2:1 

when applicable 

Put Up: 

Spooled or cut to length

ZEUS specializes in

made-to-order sizes

designed for your

unique application.

Color: Natural.  Custom colors available upon request.  

Contact a Tech. Acct Manager for details.

Lay-Flat Tubing

46

ZEUS Dual Tube

®

is a

superior, easy handling

fluoropolymer tubing

typically used for water

monitoring and other

applications. It is

produced as a single

unit of two independent

tubes of similar or

variable sizes that stay

together until separation

is required. Once separated the surface of

each tube is smooth and contains no flaws,

flat spots, ridges, or other defects that can

interfere with sealing. 

ZEUS Dual Tube

®

is supplied in smooth

tangle-free, easy-to-handle, extra long

lengths that are tough, durable and

chemically inert so that sample properties

cannot be affected. Long-term exposure to

contaminants cannot impair performance,

and it is simple to clean and reuse. Samples

obtained remain pure and free of mineral

and organic sediments. ZEUS Dual Tubes

can be manufactured from PTFE, FEP,

Polyethylene and other resins in a variety of

configurations.

n

Makes monitoring accurate & effective

n

Insures consistent sampling results

n

Superior reliability

n

Non-contaminating

n

Protects integrity of sample & well water

ZEUS also has a complete line of FEP-

Lined Polyethylene (and other resins) tubing

developed specifically for the high purity

requirements of the

environmental

monitoring industries.

Contact one of our

Technical

Representatives for

more details on this

unique product and

how it can be

beneficial to your

application.

Dual Tube

®

Supplied in a variety of ODs and IDs
Other custom sizes and combinations quoted on request

Measurements (inches)

1/2" OD x 3/8" ID

and

1/2" OD x 3/8" ID

3/8" OD x 1/4" ID

and

1/4" OD x 1/8" ID

1/4" OD x 1/8" ID 

and 

1/4" OD x 1/8" ID

1/2" OD x 3/8" ID 

and 

3/8" OD x 1/4" ID

1/2" OD x 3/8" ID 

and 

1/4" OD x 1/8" ID

3/8" OD x 1/4" ID 

and 

3/8" OD x 1/4" ID

Metric Measurements (mm)

12.70 OD x 9.53 ID

and

12.70 OD x 9.53 ID

9.53 OD x 6.35 ID

and

6.35 OD x 3.18 ID

6.35 OD x 3.18 ID

and

6.35 OD x 3.18 ID

12.70 OD x 9.53 ID

and

9.53 OD x 6.35 ID

12.70 OD x 9.53 ID

and

6.35 OD x 3.18 ID

9.53 OD x 6.35 ID

and

9.53 OD x 6.35 ID

47

Splines

ZEUS can provide custom splined extrusions over wire for the

coaxial cable manufacturer. With tight tolerances, custom lengths

and unique wire cores. All extrusions are done to customer
specifications. 

Wire, Cables, Coaxial Cores

These extrusions are special and unique because of tolerances,

concentricity, finish, lengths and many other considerations. New

and unexplored avenues of applications become a reality due to

the unmatched capabilities of Zeus’ extrusion processes. 

Standard Lengths: 5-foot and 10-foot
Custom Sizes: Other lengths, and smaller or larger diameters quoted on

request.
Colors: Natural. Other colors are available per MIL-STD-104 and quoted

upon request.
SNAPTUBE

®

is a registered trademark of ZEUS Industrial Products, Inc.

Dimensions (inches)

Nominal

Recommended

Nominal

Wall

Bundle

Item No.

I.D.

Thickness

Dia. Max.

Metric Dimensions (mm)

ZST-I-250

1/4

.030

.200

ZST-I-437

7/16

.030

.400

ZST-I-562

9/16

.030

.500

ZST-I-625

5/8

.035

.600

ZST-I-812

1 3/16

.035

.750

ZST-I-1000

1

.040

.975

ZST-I-1375

1 3/8

.045

1.350

Nominal

Recommended

Nominal

Wall

Bundle

Item No.

I.D.

Thickness

Dia. Max.

ZST-I-250

6.35

.76

5.08

ZST-I-437

11.11

.76

10.16

ZST-I-562

14.29

.76

12.70

ZST-I-625

15.88

.89

15.24

ZST-I-812 20.64

.89

19.05

ZST-I-1000

25.40

1.02

24.77

ZST-I-1375

34.93

1.14

34.29

Snaptube

®

Restores Damaged Conductors

n

Withstands continuous temperatures to     

n

Shockproof

500°F with PTFE

n

Abrasion proof

n

Outstanding concentricity    

n

Moisture proof   

Splines 

Wires, Cables, Coaxial Cores

Snaptube

®

48

Absorv

™

Bioabsorbable

Polymers

Key Properties

n

Modulated degradation rates

n

Varying strengths and hardness

n

Multiple extrusion forms

n

FDA-approved for medical devices

n

Tailored to customers’ specifications

Zeus Capabilities

n

Tight tolerance extrusion

n

Sophisticated materials science

n

Advanced processing and

development

n

Multiple combinations of the product

Zeus is able to process bioabsorbable polymers into virtually any form including tubes,

monofilament, sheets, and microporous non-wovens.  We are able to extrude

bioabsorbable resins into high precision tubular geometries and perform full polymer

characterization, providing necessary data to meet regulatory requirements. 

Capabilities include tight tolerance extrusion, unique formulations, customization,

sophisticated materials science, and tailored degradation profiles. Zeus is able to assist

customers with material selection and testing, as well as evaluate possible processing

and product forms that are not currently part of its standard offering.

PLLA 

60 

180 - 190 

3.0 - 4.0 

65 

18 - 36

PGA

40 

215 - 225

6.0 - 7.0 

95 

4 - 6

PDLLA 

55 

amorph 

1.0 - 3.0 

40 

12 - 16

PCL 

-60 

55 - 65 

0.2 - 0.4 

25 

24 - 36

PLGA (85L/15G) 

55 

140 - 150 

2.0 - 4.0 

65 

12 - 18

PLGA (82L/18G) 

50

135 - 145 

2.0 - 4.0

60 

12 - 16

PLGA (10L/90G) 

42 

202 - 210 

3.0 - 6.0 

45

3 - 4

PDLGA (50DL/50G) 

45 

amorph 

2.0 - 4.0 

45 

1 - 2

PLDLA (80L/20DL)

60

115 - 130 

2.0 - 4.0

50 

12 - 18

PLC (70L/30C) 

20

105 - 115 

0.02 - 0.04 

3 

12 - 24

Material

Tg

(C)

Tm

(C)

E

(Gpa)

σ

(MPa)

Mass Loss

(months)*

*Approximate values for a small selection of absorbable materials processed by Zeus