me/PennEngineering/PennEngineering-AEL-Low-Profile-Head-html.html

AE-2

Atlas Blind threaded inserts are designed to provide

strong threads in thin panel sections. They are called

“blind” because they can be installed from one side of the

panel. Access to both sides is not required. That’s why

these fasteners are ideally suited for tubing, extrusion,

and other similar types of applications.

There are three types: SpinTite

, MaxTite

, and Plus+Tite

™

fasteners. The SpinTite types are used for most

applications where strong threads are required for blind

applications. Most commonly known as “blind threaded

inserts”, they are installed from one side using a spin/

spin technique. The clockwise spinning action of the

pneumatic tool draws the fastener in, compressing the

unthreaded portion of the fastener wall. The bulge that

is created presses against the panel creating a clamping

force which tightly grips the sheet. In addition to high

thread strength and torque-out, these fasteners have

minimal inventory requirements since each size can

accommodate many grip ranges.

The heavy duty MaxTite types, most commonly known

as “blind threaded rivet nuts” are designed for the most

demanding applications. They are installed from one side

using a “spin/pull” technique. A hydraulic/pneumatic tool

is used to draw the fastener in, creating the bulge and

clamping force as described above.

The blind Plus+Tite inserts feature a pre-bulbed slotted

body that folds into four petals upon installation, gripping

the backside of the parent material. These inserts can

be installed into single, variable, or multiple thickness

materials using Atlas Series 800 pneumatic tools or an

Atlas Series AE 40 pneumatic/hydraulic tool.

The advantages of blind threaded insert technology

include:

•

Fast, easy one-sided installation.

•

Strong, permanent threads in thin panels.

•

Installs anytime during production, in painted

panels, in the field, and repair applications.

•

Works in close-to-edge applications.

•

Attaches to panels of any hardness.

•

Utilizes light, compact, cost-effective

installation tooling.

•

Can assemble multiple dissimilar materials during

installation.

ATLAS

™

BLIND

THREADED INSERTS

products manufactured exclusively by PennEngineering Fastening Technologies.

AE-3

INDEX

SpinTite

Blind Threaded Inserts

TYPE AEH - HALF-HEX SHANK LOW PROFILE HEAD SERIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4

• Features a hex body design.

• Improved torque-out resistance.

• Easy to install using spin/spin tooling.

• Able to be installed after finish.

TYPE AEL - LOW-PROFILE HEAD

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

• Feature a large diameter, low-profile head and knurled shank.

• Offers highest all around strength

TYPE AEK - MINIMIZED-PROFILE HEAD

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

• Same as the AEL but with a minimized-profile head.

• Allows near-flush installations with no need for special hole preparations such as countersinking or dimpling.

TYPE AEO - THIN-WALL LOW PROFILE HEAD SERIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

• Features a low profile head design.

• Achieves flush installations with no need for countersink drilling or dimpling of the parent material.

TYPE AET - 360° SWAGING LOW-PROFILE HEAD SERIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8

• Works in any thickness over .029” /0.76 mm including blind hole.

• High resistance to torque out.

• Minimal backside protrusion for restricted space applications.

TYPE AES - BLIND THREADED STUDS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 9-10

• Provide strong external threads in blind applications.

• Easy to install using spin/spin tooling.

• Optional anti cross-threading feature available.

OPTIONAL ANTI CROSS-THREADING FEATURE FOR STUDS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

SpinTite INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

SpinTite PERFORMANCE DATA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 13-14

Atlas Plus+Tite

™

Blind Threaded Inserts

TYPE AE – DESIGNED FOR SUPERIOR PULLOUT RESISTANCE IN PLASTICS AND THIN SHEET METAL

. . . . . . . . Page 15

• Internal formed threads are compatible with unified grade 5 or metric class 9.8 screws.

• Shoulder provides self-locating feature.

• All surfaces are plated for superior corrosion resistance.

Atlas MaxTite

Blind Threaded Inserts

TYPE AE - DESIGNED FOR HIGH LOAD APPLICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 16-20

• Thread sizes 440 - 1/2” and M3-M12.

• Countersunk feature allow fastener to be installed flush with the surface of the sheet.

• Available with rib, key or full hex features for high torque applications.

MaxTite SPECIFICATIONS AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 21-23

MaxTite PERFORMANCE DATA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 24-25

Atlas Installation Tools

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26

Custom Hardware Options

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27

AE-4

SpinTite – HALF-HEX SHANK LOW-PROFILE HEAD-TYPE AEH

All dimensions are in inches.

Thread Part Grip Hex Hole
Size Number Range A B C D M A B C D K M Size In Sheet

(1)

±.015 ±.015 Nom. Max. Ref ±.015 ±.015 Nom. Max. Min. Ref. +.006 -.000

   #6-32   AEHS-632-80    .020 - .080      .385      .375   .027 .249     .295   .740     .375    .027   .249      .43   .640 .250
   #6-32     AEHS-632-130   .080 - .130      .435      .375   .027 .249     .295   .740     .375    .027   .249      .43   .580 .250
   #8-32   AEHS-832-80    .020 - .080      .385      .375   .027 .249     .295   .740     .375    .027   .249      .43   .640 .250
   #8-32     AEHS-832-130   .080 - .130      .435      .375   .027 .249     .295   .740     .375    .027   .249      .43   .580 .250
  #10-32     AEHS-1032-130   .020 - .130      .435      .390   .027 .280     .275 1.030      .390    .027   .280      .58   .845 .281
  #10-32     AEHS-1032-225   .130 - .225      .535      .390   .027 .280     .275 1.030      .390    .027   .280      .58   .735 .281
  1/4-20   AEHS-420-165   .027 - .165      .585      .510   .030 .374     .400 1.190      .510    .030   .374      .70    1.015   .375
  1/4-20   AEHS-420-260   .165 - .260      .685      .510   .030 .374     .400 1.190      .510    .030   .374      .70   .915 .375
5/16-18 AEHS-518-150   .027 - .150      .685      .655   .035 .499     .530 1.445      .655    .035   .499      .82    1.235   .500
5/16-18 AEHS-518-312   .150 - .312      .845      .655   .035 .499     .515 1.445      .655    .035   .499      .82    1.220   .500
  3/8-16   AEHS-616-150   .027 - .150      .685      .655   .035 .499     .530 1.445      .655    .035   .499      .83    1.235   .500
  3/8-16   AEHS-616-312   .150 - .312      .845      .655   .035 .499     .515 1.445      .655    .035   .499      .83    1.220   .500

All dimensions are in millimeters.

Thread Part Grip Hex Hole
Size x Number Range A B C D M A B C D K M Size In Sheet

Pitch

(1)

±0.38 ±0.38 Nom. Max. Ref. ±0.38 ±0.38 Nom. Max. Min. Ref. +0.15

  M4 x 0.7      AEHS-470-2.0   0.5 - 2    9.78     9.53     0.68     6.35   7.49     18.8   9.53     0.68     6.35     11.6      16.26   6.35
  M4 x 0.7      AEHS-470-3.3   2 - 3.3   11.05   9.53     0.68     6.35   7.49     18.8   9.53     0.68     6.35     11.6      14.73   6.35
  M5 x 0.8      AEHS-580-3.3     0.5 - 3.3     11.05   9.91     0.68      7.1 6.99      26.16 9.91     0.68      7.1   15.6      21.46   7.14
  M5 x 0.8      AEHS-580-5.7     3.3 - 5.7     13.59   9.91     0.68      7.1 6.99      26.16 9.91     0.68      7.1   15.6      18.67   7.14
  M6 x 1    AEHS-610-4.2     0.7 - 4.2     14.86     12.96   0.76      9.5   10.16     30.23   12.96   0.76      9.5   17.5      25.78   9.53
  M6 x 1    AEHS-610-6.6     4.2 - 6.6      17.4   12.96   0.76      9.5   10.16     30.23   12.96   0.76      9.5   17.5      23.24   9.53
M8 x 1.25    AEHS-8125-3.8      0.7 - 3.8      17.4   16.64   0.89     12.7 13.46      36.7 16.64   0.89     12.7     20.2      31.37   12.7
M8 x 1.25    AEHS-8125-7.9      3.8 - 7.9     21.46     16.64   0.89     12.7 13.08      36.7 16.64   0.89     12.7     20.2      30.99   12.7
M10 x 1.5    AEHS-1015-3.8      0.7 - 3.8      17.4   16.64   0.89     12.7 13.46      36.7 16.64   0.89     12.7     20.8      31.37   12.7
M10 x 1.5    AEHS-1015-7.9      3.8 - 7.9     21.46     16.64   0.89     12.7 13.08      36.7 16.64   0.89     12.7     20.8      30.99   12.7

(1) Additional thread sizes and grip ranges available.

Part Number Designation

AEH S - 632 - 80

Type Material

Max.

Grip

Thread

Code

MATERIAL & FINISH SPECIFICATIONS

Type Material Standard Finish

AEH Steel, C-1008 or C-1010, or Equivalent Zinc Plate per ASTM B 633, Fe/Zn 8, Type II

Open Closed

Grip Range

Hex

Hole Size

OPEN END

CLOSED END

All dimensions are in millimeters.

All dimensions are in inches.

SpinTite – LOW-PROFILE HEAD-TYPE AEL

Thread Part Grip Hole Size
Size Number Range A B C ØD M A B C ØD K M In Sheet

(1)

(2)

(1)

±.015 ±.015 Nom. Max. Ref. ±.015 ±.015 Nom. Max. Min. Max. +.006 -.000

  #6-32   AELS-632-80     .020 - .080     .420      .390   .030    .265     .305   .740 .390      .030 .265     .43 .640   .266
  #6-32 AELS-632-130      .080 - .130     .470      .390   .030    .265     .305   .740 .390      .030 .265     .43 .580   .266
  #8-32   AELS-832-80     .020 - .080     .420      .390   .030    .265     .305   .740 .390      .030 .265     .43 .640   .266
  #8-32 AELS-832-130      .080 - .130     .470      .390   .030    .265     .305   .740 .390      .030 .265     .43 .580   .266
   #10-32 AELS-1032-130     .020 - .130     .475      .415   .030    .296     .315   .990 .415      .030 .296     .58 .845   .297
   #10-32 AELS-1032-225     .130 - .225     .585      .415   .030    .296     .315   .990 .415      .030 .296     .58 .735   .297
1/4-20     AELS-420-165      .027 - .165     .580      .500   .030    .390     .380    1.190   .500      .030 .390     .70   1.005     .391
1/4-20     AELS-420-260      .165 - .260     .680      .500   .030    .390     .380    1.190   .500      .030 .390     .70 .905   .391
  5/16-18   AELS-518-150      .027 - .150     .690      .685   .035    .530     .470    1.390   .685      .035 .530     .82   1.175     .531
  5/16-18   AELS-518-312      .150 - .312     .805      .685   .035    .530     .425    1.390   .685      .035 .530     .82   1.025     .531
3/8-16     AELS-616-150      .027 - .150     .690      .685   .035    .530     .470    1.390   .685      .035 .530     .83   1.175     .531
3/8-16     AELS-616-312      .150 - .312     .805      .685   .035    .530     .425    1.390   .685      .035 .530     .83   1.025     .531
1/2-13     AELS-813-200      .063 - .200   1.150     .865   .047    .685     .850 ——     ——   ——     ——   ——      —— .688
1/2-13     AELS-813-350      .200 - .350   1.300     .865   .047    .685     .850 ——     ——   ——     ——   ——      —— .688
1/2-13     AELS-813-500      .350 - .500   1.450     .865   .047    .685     .850 ——     ——   ——     ——   ——      —— .688

Thread Part Grip Hole Size
Size x Number Range A B C ØD M A B C ØD K M In Sheet

Pitch

(1)

(2)

(1)

±0.38 ±0.38 Nom. Max. Ref. ±0.38 ±0.38 Nom. Max. Min. Max. +0.15

M4 x 0.7     AELS-470-2.0     0.5 - 2      10.67    9.91   0.76      6.73   7.75   18.8      9.91   0.76   6.73      11.6 16.26      6.75
M4 x 0.7     AELS-470-3.3     2 - 3.3      11.94    9.91   0.76      6.73   7.75   18.8      9.91   0.76   6.73      11.6 14.73      6.75
M5 x 0.8     AELS-580-3.3     0.5 - 3.3   12.07   10.54     0.76      7.52   8 25.15      10.54    0.76   7.52      15.6 21.46     7.6
M5 x 0.8     AELS-580-5.7     3.3 - 5.7   14.86   10.54     0.76      7.52   8 25.15      10.54    0.76   7.52      15.6 18.67     7.6
   M6 x 1   AELS-610-4.2     0.7 - 4.2   14.73    12.7   0.76      9.91   9.65     30.23     12.7   0.76   9.91      17.5 25.53     10
   M6 x 1   AELS-610-6.6     4.2 - 6.6   17.27    12.7   0.76      9.91   9.65     30.23     12.7   0.76   9.91      17.5 22.99     10
  M8 x 1.25     AELS-8125-3.8   0.7 - 3.8   17.53    17.4   0.89     13.46   11.94   35.31     17.4   0.89     13.46     20.2 29.85      13.5
  M8 x 1.25     AELS-8125-7.9   3.8 - 7.9   20.45    17.4   0.89     13.46    10.8     35.31     17.4   0.89     13.46     20.2 26.04      13.5
  M10 x 1.5     AELS-1015-3.8   0.7 - 3.8   17.53    17.4   0.89     13.46   11.94   35.31     17.4   0.89     13.46     20.8 29.85      13.5
  M10 x 1.5     AELS-1015-7.9   3.8 - 7.9   20.45    17.4   0.89     13.46    10.8     35.31     17.4   0.89     13.46     20.8 26.04      13.5

(1) Additional thread sizes and grip ranges available.

(2) For closed end, add a “B” to the end of the part number.

Part Number Designation

AEL S - 632 - 80 B

Type Material

Max.

Grip

Thread

Code

Closed

End

Designation

ØD

Grip Range

OPEN END

CLOSED END

ØD

Also available . . .

Wedge Head

Wedges under

the head provide

greater torque,

especially in soft

or thin materials.

Sealed Head

A PVC foam seal

is bonded to the

underside of the

head to provide a

weathertight seal.

Open Closed

AE-5

AE-6

SpinTite – MINIMIZED-PROFILE HEAD-TYPE AEK

MATERIAL & FINISH SPECIFICATIONS

(1) Additional thread sizes and grip ranges available.

(2) For closed end, add a “B” to the end of the part number.

ØD

Grip Range

OPEN END

ØD

CLOSED END

Part Number Designation

AEK S - 632 - 80 B

Type Material

Max.

Grip

Thread

Code

Closed

End

Designation

All dimensions are in millimeters.

Thread Part Grip Hole Size
Size x Number Range A B C ØD M A B C ØD K M In Sheet

Pitch

(1)

(2)

(1)

±0.38 ±0.38 Nom. Max. Ref. ±0.38 ±0.38 Nom. Max. Min. Max. +0.15

M4 x 0.7     AEKS-470-2.0   0.5 - 2      10.67    7.87   0.48      6.73   7.75   18.8      7.78   0.48   6.73      11.6 16.26      6.75
M4 x 0.7     AEKS-470-3.3   2 - 3.3      11.94    7.87   0.48      6.73   7.75   18.8      7.87   0.48   6.73      11.6 14.73      6.75
M5 x 0.8     AEKS-580-3.3   0.5 - 3.3   12.07    8.64   0.48      7.52   8 25.15     8.64   0.48   7.52      15.6 21.46     7.6
M5 x 0.8     AEKS-580-5.7   3.3 - 5.7   14.86    8.64   0.48      7.52   8 25.15     8.64   0.48   7.52      15.6 18.67     7.6
   M6 x 1   AEKS-610-4.2   0.7 - 4.2   14.73   11.56     0.55      9.91   9.65     30.23      11.56    0.55   9.91      17.5 25.53     10
   M6 x 1   AEKS-610-6.6   4.2 - 6.6   17.27   11.56     0.55      9.91   9.65     30.23      11.56    0.55   9.91      17.5 22.99     10
  M8 x 1.25     AEKS-8125-3.8 0.7 - 3.8   17.53   15.11     0.55     13.46   11.94   35.31      15.11    0.55     13.46     20.2 29.85      13.5
  M8 x 1.25     AEKS-8125-7.9 3.8 - 7.9   20.45   15.11     0.55     13.46    10.8     35.31      15.11    0.55     13.46     20.2 26.04      13.5
  M10 x 1.5     AEKS-1015-3.8 0.7 - 3.8   17.53   15.11     0.55     13.46   11.94   35.31      15.11    0.55     13.46     20.8 29.85      13.5
  M10 x 1.5     AEKS-1015-7.9 3.8 - 7.9   20.45   15.11     0.55     13.46    10.8     35.31      15.11    0.55     13.46     20.8 26.04      13.5

Open Closed

All dimensions are in inches.

Thread Part Grip Hole Size
Size Number Range A B C ØD M A B C ØD K M In Sheet

(1)

(2)

(1)

±.015 ±.015 Nom. Max. Ref. ±.015 ±.015 Nom. Max. Min. Max. +.006 -.000

#6-32     AEKS-632-80   .020 - .080     .420     .310     .019    .265   .305     .740     .310   .019      .265      .43     .640   .266
#6-32   AEKS-632-130    .080 - .130     .470     .310     .019    .265   .305     .740     .310   .019      .265      .43     .580   .266
#8-32     AEKS-832-80   .020 - .080     .420     .310     .019    .265   .305     .740     .310   .019      .265      .43     .640   .266
#8-32   AEKS-832-130    .080 - .130     .470     .310     .019    .265   .305     .740     .310   .019      .265      .43     .580   .266
  #10-32   AEKS-1032-130   .020 - .130     .475     .340     .019    .296   .315     .990     .340   .019      .296      .58     .845   .297
  #10-32   AEKS-1032-225   .130 - .225     .585     .340     .019    .296   .315     .990     .340   .019      .296      .58     .735   .297
   1/4-20 AEKS-420-165    .027 - .165     .580     .455     .022    .390   .380   1.190   .455   .022      .390      .70   1.005     .391
   1/4-20 AEKS-420-260    .165 - .260     .680     .455     .022    .390   .380   1.190   .455   .022      .390      .70     .905   .391
  5/16-18   AEKS-518-150    .027 - .150     .690     .595     .022    .530   .470   1.390   .595   .022      .530      .82   1.175     .531
  5/16-18   AEKS-518-312    .150 - .312     .805     .595     .022    .530   .425   1.390   .595   .022      .530      .82   1.025     .531
   3/8-16 AEKS-616-150    .027 - .150     .690     .595     .022    .530   .470   1.390   .595   .022      .530      .83   1.175     .531
   3/8-16 AEKS-616-312    .150 - .312     .805     .595     .022    .530   .425   1.390   .595   .022      .530      .83   1.025     .531

Open Closed

Type Material Standard Finish

AEL / AEK Steel, C-1008 or C-1010, or Equivalent Zinc Plate per ASTM B 633, Fe/Zn 8, Type II

All dimensions are in millimeters.

All dimensions are in inches.

SpinTite – THIN-WALL LOW-PROFILE HEAD-TYPE AEO

Thread Part Grip A B C ØD M Hole Size
Size

(1)

Number Range

(1)

±.015 ±.015 Nom. max. Ref. In Sheet

+.006 -.000

   #6-32   AEOS-632-80 .020 - .080 .385   .295     .018     .249     .315      .250
   #8-32   AEOS-832-80 .020 - .080 .385   .295     .018     .249     .315      .250
  #10-24     AEOS-1024-130 .020 - .130 .440   .320     .020     .280     .330      .281
  #10-32     AEOS-1032-130 .020 - .130 .440   .320     .020     .280     .330      .281
  1/4-20   AEOS-420-165   .030 - .165 .580   .425     .022     .374     .440      .375
  1/4-28   AEOS-428-165   .030 - .165 .580   .425     .022     .374     .440      .375
5/16-18 AEOS-518-200   .040 - .200 .690   .560     .022     .499     .540      .500
5/16-24 AEOS-524-200   .040 - .200 .690   .560     .022     .499     .540      .500
  3/8-16   AEOS-616-200   .040 - .200 .690   .560     .022     .499     .540      .500
  3/8-24   AEOS-624-200   .040 - .200 .690   .560     .022     .499     .540      .500

ØD

Grip Range

Thread Part Grip A B C ØD M Hole Size
Size x Number Range

(1)

±0.38 ±0.25 Nom. max. Ref. In Sheet

Pitch

(1)

+0.15

  M4 x 0.7    AEOS-470-2.0     0.5 - 2      9.78    7.49    0.46   6.32 8     6.4
  M5 x 0.8    AEOS-580-3.3     0.5 - 3.3    11.18   8.13    0.51   7.11    8.38   7.2
  M6 x 1     AEOS-610-4.2   0.76 - 4.2   14.73   10.8    0.56    9.5    11.18 9.6
M8 x 1.25    AEOS-8125-5.1     1.02 - 5.1   17.53    14.22   0.56    12.67    13.72   12.7
M10 x 1.5    AEOS-1015-5.1     1.02 - 5.1   17.53    14.22   0.56    12.67    13.72   12.7

(1) Additional thread sizes and grip ranges available.

Part Number Designation

AEO S - 632 - 80

Type Material

Max.

Grip

Thread

Code

MATERIAL & FINISH SPECIFICATIONS

Type Material Standard Finish

AEO Steel, C-1008 or C-1010, or Equivalent Zinc Plate per ASTM B 633, Fe/Zn 8, Type I

AE-7

AE-8

ØC

Grip

Range

Blind Hole

OPEN END

CLOSED END

Hole

Depth

ØC

SpinTite – 360˚ SWAGING LOW-PROFILE HEAD-TYPE AET

  Type    Installation Hole Size     Open   Closed     Blind
  Thread   Thread         Hole
  Size

(1)

Code

Grip Range

(1)

Depth

Stain- Alum-

A B ØC D A B ØC D Min.

Steel less inum

.030 - .090 .091 - .124 .125 - .186 .187 - OVER

±.005 ±.015 Max. Max. ±.005 ±.015 Max. Max.

   #4-40     AETS   AETC   AETA   440   .188     .194   .194     .196     .211    .370 .1875      .205    .211   .660   .1875      .495 .400
   #6-32     AETS   AETC   AETA   632   .219     .221   .228     .228     .240    .370 .2185      .205    .240   .675   .2185      .505 .400
   #8-32     AETS   AETC   AETA   832   .250     .257   .266     .266     .269    .370 .2495      .205    .269   .675   .2495      .505 .400
  #10-24   AETS   AETC   AETA   024   .281     .290   .290     .297     .306    .370 .2805      .205    .306   .685   .2805      .520 .400
  #10-32   AETS   AETC   AETA   032   .281     .290   .290     .297     .306    .370 .2805      .205    .306   .685   .2805      .520 .400
  1/4-20   AETS   AETC   AETA   420   .375     .375   .386     .391     .400    .515 .3745      .275    .400 1.005     .3745      .760 .540
5/16-18 AETS   AETC   AETA   518   .500     .500   .516     .516     .528    .615 .4995      .325    .528 1.065     .4995      .770 .640
  3/8-16   AETS   AETC   AETA   616   .563     .563   .578     .578     .588    .745 .5615      .390    .588 1.450     .5615     1.095   .770
  1/2-13   AETS   AETC   AETA   813   .750     .766   .781     .790     .800    .935 .7485      .485    .800 NA .7485     NA     .960

  Type    Installation Hole Size     Open     Closed      Blind
  Thread   Thread         Hole
  Size x     Code

Grip Range

(1)

Depth

Pitch

(1)

Stain- Alum-

A B ØC D A B ØC D Min.

Steel

less inum

1.52 - 2.3 2.31 - 3.15 3.16 - 4.75 4.76 - OVER

±0.13 ±0.38 Max. Max. ±0.13 ±0.38 Max. Max.

M3x0.5    AETS     AETC     AETA 350     4.75   4.9   4.9     4.97      5.36    9.4   4.76     5.21   5.36      16.77   4.76   12.57     10.16
M4x0.7    AETS     AETC     AETA 470     6.35   6.5 6.74   6.74      6.83    9.4   6.34     5.21   6.83      17.15   6.34   12.83     10.16
M5x0.8    AETS     AETC     AETA 580     7.14    7.37 7.4     7.54      7.77    9.4   7.12     5.21   7.77     17.4    7.12   13.21     10.16
   M6x1    AETS     AETC     AETA 610     9.52    9.52 9.8     9.92     10.16   13.08   9.51     6.99 10.16     25.53   9.51     19.3   13.72

M8x1.25 AETS AETC AETA 8125 12.7 12.7 13.09 13.09 13.41 15.62 12.69 8.26 13.41 27.05 12.69 19.56 16.26
M10x1.5 AETS AETC AETA 1015 14.28 14.28 14.68 14.68 14.94 18.92 14.26 9.91 14.94 36.83 14.26 27.81 19.56

M12x1.75 AETS AETC AETA 12175 19.05 19.44 19.84 20.05 20.32 23.75 19.01 12.32 20.32 NA 19.01 NA 24.38

(1) Additional thread sizes and grip ranges available.

MATERIAL & FINISH SPECIFICATIONS

Type Material Standard Finish

  AETS    12L14 Steel or equivalent   Cadmium Plate per SAE AMS-QQ-P-416, Class III, Type I
  AETC   300 Series Stainless Steel   Cadmium Plate per SAE AMS-QQ-P-416, Class III, Type I
  AETA 5056 Aluminum or equivalent     Cadmium Plate per SAE AMS-QQ-P-416, Class III, Type I

Part Number Designation

AET S - 632 B

Type Material

Thread

Code

Closed

End

Designation

SpinTite – BLIND THREADED STUDS-TYPE AES–UNIFIED

All dimensions are in inches.

ØD

Grip

NOTE:

The “L” dimension is the height

of the installed stud at max grip. The

height of the stud will increase if it

is installed into thinner material. To

calculate “actual L” use this formula:

max grip - actual grip + L = “actual L”

#6-32 80 .020 - .080

.500 .625 .750

.490 .390 .030 .265 .375 .266

AESS-632-80-500 AESS-632-80-625 AESS-632-80-750

#6-32 130 .080 - .130

.450 .575 .700

.540 .390 .030 .265 .375 .266

AESS-632-130-450 AESS-632-130-575 AESS-632-130-700

#8-32 80 .020 - .080

.500 .625 .750

.490 .390 .030 .265 .375 .266

AESS-832-80-500 AESS-832-80-625 AESS-832-80-750

#8-32 130 .080 - .130

.450 .575 .700

.540 .390 .030 .265 .375 .266

AESS-832-130-450 AESS-832-130-575 AESS-832-130-700

#10-24 130 .020 - .130

.500 .625 .750

.545 .415 .030 .296 .385 .297

AESS-1024-130-500 AESS-1024-130-625 AESS-1024-130-750

#10-24 225 .130 - .225

.405 .530 .655

.655 .415 .030 .296 .385 .297

AESS-1024-225-405 AESS-1024-225-530 AESS-1024-225-655

#10-32 130 .020 - .130

.500 .625 .750

.545 .415 .030 .296 .385 .297

AESS-1032-130-500 AESS-1032-130-625 AESS-1032-130-750

#10-32 225 .130 - .225

.405 .530 .655

.655 .415 .030 .296 .385 .297

AESS-1032-225-405 AESS-1032-225-530 AESS-1032-225-655

1/4-20 165 .027 - .165

.625 .8125 1.000

.670 .500 .030 .390 .470 .391

AESS-420-165-625 AESS-420-165-8125 AESS-420-165-1000

1/4-20 260 .165 - .260

.530 .7175 .905

.770 .500 .030 .390 .470 .391

AESS-420-260-530 AESS-420-260-7175 AESS-420-260-905

5/16-18 150 .027 - .150

.625 .875 1.125

.805 .685 .035 .530 .585 .531

AESS-518-150-625 AESS-518-150-875 AESS-518-150-1125

5/16-18 312 .150 - .312

.508 .713 .963

.920 .685 .035 .530 .540 .531

AESS-518-312-463 AESS-518-312-713 AESS-518-312-963

3/8-16 150 .027 - .150

.750 1.000 1.250

.805 .685 .035 .530 .585 .531

AESS-616-150-750 AESS-616-150-1000 AESS-616-150-1250

3/8-16 312 .150 - .312

.508 .838 1.088

.920 .685 .035 .530 .540 .531

AESS-616-312-588 AESS-616-312-838 AESS-616-312-1088

Thread Grip

Grip

Stud Length “L” Nom. (at Max. Grip)

A B C ØD M

Hole Size

Size Code Range

±.020 ±.015 Nom. Max. Ref.

In Sheet

Part Number +.006 -.000

AE-9

Part Number Designation

AES S - 1015 - 3.8 - 20

Type

Thread

Size

Max.

Grip

Stud

Length

Material

AE-10

MATERIAL & FINISH SPECIFICATIONS

Threads Material Standard Finish

Unified 2A/21 Per ASME B1.1 Insert - Steel, C-1008 or C-1010, or Equivalent Zinc Yellow Plate per ASTM B 633, Fe/Zn 8, Type II

Metric 6g/21 Per ASME B1.13M Stud - Heat-treated medium carbon steel

Part Number Designation

AES S - 1015 - 3.8 - 20

Type

Thread

Size

Max.

Grip

Stud

Length

Material

SpinTite – BLIND THREADED STUDS-TYPE AES–METRIC

All dimensions are in millimeters.

M4 x 0.7 2.0 0.5 - 2.0

12 15 20

12.45 9.91 0.76 6.73 9.53 6.75

AESS-470-2.0-12.0 AESS-470-2.0-15.0 AESS-470-2.0-20.0

M4 x 0.7 3.3 2.0- 3.3

10.7 13.7 18.7

13.72 9.91 0.76 6.73 9.53 6.75

AESS-470-3.3-10.7 AESS-470-3.3-13.7 AESS-470-3.3-18.7

M5 x 0.8 3.3 0.5 - 3.3

12 15 20

13.85 10.54 0.76 7.52 9.78 7.6

AESS-580-3.3-12.0 AESS-580-3.3-15.0 AESS-580-3.3-20.0

M5 x 0.8 5.7 3.3 - 5.7

9.6 12.6 17.6

16.64 10.54 0.76 7.52 9.78 7.6

AESS-580-5.7-9.6 AESS-580-5.7-12.6 AESS-580-5.7-17.6

M6 x 1 4.2 0.7 - 4.2

15 20 25

17.02 12.7 0.76 9.91 11.94 10

AESS-610-4.2-15.0 AESS-610-4.2-20.0 AESS-610-4.2-25.0

M6 x 1 6.6 4.2 - 6.6

12.6 17.6 22.6

19.56 12.7 0.76 9.91 11.94 10

AESS-610-6.6-12.6 AESS-610-6.6-17.6 AESS-610-6.6-22.6

M8 x 1.25 3.8 0.7 - 3.8

16 22 28

20.45 17.4 0.89 13.46 14.86 13.5

AESS-8125-3.8-16.0 AESS-8125-3.8-22.0 AESS-8125-3.8-28.0

M8 x 1.25 7.9 3.8 - 7.9

13 17.9 23.9

23.37 17.4 0.89 13.46 13.72 13.5

AESS-8125-7.9-11.9 AESS-8125-7.9-17.9 AESS-8125-7.9-23.9

M10 x 1.5 3.8 0.7 - 3.8

20 25 30

20.45 17.4 0.89 13.46 14.86 13.5

AESS-1015-3.8-20.0 AESS-1015-3.8-25.0 AESS-1015-3.8-30.0

M10 x 1.5 7.9 3.8 - 7.9

17 20.9 25.9

23.37 17.4 0.89 13.46 13.72 13.5

AESS-1015-7.9-5.9 AESS-1015-7.9-20.9 AESS-1015-7.9-25.9

Thread

Grip

Stud Length “L” Nom. (at Max. Grip)

A B C ØD M

Hole Size

Size x

Code Range

±0.51 ±0.38 Nom. Max. Ref.

In Sheet

Pitch Part Number +0.15

ØD

Grip

NOTE:

The “L” dimension is the height

of the installed stud at max grip. The

height of the stud will increase if it

is installed into thinner material. To

calculate “actual L” use this formula:

max grip - actual grip + L = “actual L”

AE-13

PERFORMANCE DATA

(5)

(1) For pullout, test sheet is supported with a bushing diameter of three times the ØD Max.

(2) Spinout testing conducted by inserting a screw into shank end of insert and tightening until insert spins in sheet.

(3) For pushout, test sheet is supported with a bushing diameter of three times the ØD Max.
(4) Pushout testing conducted only for near max grip steel sheet. For this condition type AEK has lower pushout than type AEL due to thinner head height.
Pullout and spinout performance is the same for type AEL and AEK.
(5) All performance values shown are the average of three or more lots.

Near Minimum Grip Near Maximum Grip
Thread Max. Test Thickness Sheet Pullout Spinout Thickness Sheet Pullout Pushout (lbs.)

(3) (4)

Size Grip Sheet (in.) Hardness (lbs.)

(1)

(in. lbs.)

(2)

(in.) Hardness (lbs.)

(1)

AEL AEK

.080

Aluminum .032 HRB 48 339 —— .060 HRB 67 897 —— ——

6-32 & 8-32

Cold-rolled Steel .030 HRB 37 339 19 .071 HRB 43 969 689 390

.130

Aluminum .090 HRB 66 1515 —— .123 HRB 63 1684 —— ——

Cold-rolled Steel .087 HRB 75 1514 18 .115 HRB 52 1869 689 390

.130

Aluminum .030 HRB 28 342 —— .125 HRB 57 2284 —— ——

10-32 & 10-24

Cold-rolled Steel .029 HRB 47 469 24 .128 HRB 49 2429 940 408

.225

Aluminum .136 HRB 20 2464 —— .185 HRB 57 2220 —— ——

Cold-rolled Steel .165 HRB 56 2530 24 .187 HRB 77 2442 940 408

.165

Aluminum .032 HRB 48 561 —— .125 HRB 57 2441 —— ——

1/4-20 & Cold-rolled Steel .030 HRB 43 581 80 .165 HRB 56 3448 744 615
1/4-28

.260

Aluminum .185 HRB 58 2798 —— .250 HRB 60 3796 —— ——

Cold-rolled Steel .165 HRB 56 3028 64 .247 HRB 96 3370 744 615

5/16-18,

.150

Aluminum .032 HRB 48 668 —— .125 HRB 57 3602 —— ——

5/16-24, &

Cold-rolled Steel .030 HRB 43 687 100 .115 HRB 52 3478 1505 901

3/8-16

.312

Aluminum .185 HRB 60 5152 —— .312 HRB 52 6451 —— ——

Cold-rolled Steel .165 HRB 60 4934 59 .312 HRB 90 5975 1505 901

Near Minimum Grip Near Maximum Grip
Thread Max. Test Thickness Sheet Pullout Spinout Thickness Sheet Pullout Pushout (kN)

(3) (4)

Size Grip Sheet (mm) Hardness (kN)

(1)

(N•m)

(2)

(N•m) Hardness (kN)

(1)

AEL AEK

2.0

Aluminum 0.8 HRB 48 1.5 —— 1.5 HRB 67 4 —— ——

Cold-rolled Steel 0.8 HRB 37 1.5 2.1 1.8 HRB 43 4.3 3.1 1.7

3.3

Aluminum 2.3 HRB 66 6.7 —— 3.1 HRB 63 7.5 —— ——

Cold-rolled Steel 2.2 HRB 75 6.7 2 2.9 HRB 52 8.3 3.1 1.7

3.3

Aluminum 0.8 HRB 28 1.5 —— 3.1 HRB 57 10.2 —— ——

Cold-rolled Steel 0.7 HRB 47 2.1 2.7 3.3 HRB 49 10.8 4.2 1.8

5.7

Aluminum 3.5 HRB 20 11 —— 4.7 HRB 57 9.9 —— ——

Cold-rolled Steel 4.2 HRB 56 11.3 4.1 4.7 HRB 77 10.9 4.2 1.8

4.2

Aluminum 0.8 HRB 48 2.5 —— 3.2 HRB 57 10.9 —— ——

Cold-rolled Steel 0.8 HRB 43 2.6 9 4.2 HRB 56 15.3 3.3 2.7

6.6

Aluminum 4.7 HRB 58 12.4 —— 6.4 HRB 60 16.9 —— ——

Cold-rolled Steel 4.2 HRB 56 13.5 7.2 6.3 HRB 96 15 3.3 2.7

3.8

Aluminum 0.8 HRB 48 3 —— 3.2 HRB 57 16 —— ——

M8 & M10

Cold-rolled Steel 0.8 HRB 43 3.1 11.3 2.9 HRB 52 15.5 6.7 4

7.9

Aluminum 4.7 HRB 60 22.9 —— 7.9 HRB 52 28.7 —— ——

Cold-rolled Steel 4.2 HRB 60 21.9 6.7 7.9 HRB 90 26.6 6.7 4

Pullout

is the force

required to pull the insert

from the sheet.

(1)

PULLOUT

Test Bushing

Pushout

is the force

required to push the

insert from the sheet.

(3)

PUSHOUT

Test Bushing

SpinTite TYPES AEH, AEL, AEK, AEO, AND AET

AE-14

PERFORMANCE DATA

(3)

Near Minimum Grip Near Maximum Grip
Thread Max. Test Thickness Sheet Pullout Thickness Sheet Pullout Pushout

Size Grip Sheet (in.) Hardness (lbs.)

(1)

(in.) Hardness (lbs.)

(1)

(lbs.)

(2) (3)

.080

Aluminum .032 HRB 48 339 .060 HRB 67 897 ——

6-32 & 8-32

Cold-rolled Steel .030 HRB 37 339 .071 HRB 43 969 689

.130

Aluminum .090 HRB 66 1515 .123 HRB 63 1684 ——

Cold-rolled Steel .087 HRB 75 1514 .115 HRB 52 1869 689

.130

Aluminum .030 HRB 28 342 .125 HRB 57 2284 ——

10-32 & 10-24

Cold-rolled Steel .029 HRB 47 469 .128 HRB 49 2429 940

.225

Aluminum .136 HRB 20 2464 .185 HRB 57 2220 ——

Cold-rolled Steel .165 HRB 56 2530 .187 HRB 77 2442 940

.165

Aluminum .032 HRB 48 561 .125 HRB 57 2441 ——

1/4-20 & 1/4-28

Cold-rolled Steel .030 HRB 43 581 .165 HRB 56 3448 744

.260

Aluminum .185 HRB 58 2798 .250 HRB 60 3796 ——

Cold-rolled Steel .165 HRB 56 3028 .247 HRB 96 3370 744

5/16-18,

.150

Aluminum .032 HRB 48 668 .125 HRB 57 3602 ——

5/16-24, &

Cold-rolled Steel .030 HRB 43 687 .115 HRB 52 3478 1505

3/8-16

.312

Aluminum .185 HRB 60 5152 .312 HRB 52 6451 ——

Cold-rolled Steel .165 HRB 60 4934 .312 HRB 90 5975 1505

(1) For pullout, test sheet is supported with a bushing diameter three times ØD Max.
(2) For pushout, test sheet is supported with a bushing diameter three times ØD Max.
(3) All performance values shown are the average of three or more lots.

Near Minimum Grip Near Maximum Grip
Thread Max. Test Thickness Sheet Pullout Thickness Sheet Pullout Pushout

Size Grip Sheet (mm) Hardness (kN)

(1)

(N•m) Hardness (kN)

(1)

(kN)

(2) (3)

2.0

Aluminum 0.8 HRB 48 1.5 1.5 HRB 67 4 ——

Cold-rolled Steel 0.8 HRB 37 1.5 1.8 HRB 43 4.3 3.1

3.3

Aluminum 2.3 HRB 66 6.7 3.1 HRB 63 7.5 ——

Cold-rolled Steel 2.2 HRB 75 6.7 2.9 HRB 52 8.3 3.1

3.3

Aluminum 0.8 HRB 28 1.5 3.1 HRB 57 10.2 ——

Cold-rolled Steel 0.7 HRB 47 2.1 3.3 HRB 49 10.8 4.2

5.7

Aluminum 3.5 HRB 20 11 4.7 HRB 57 9.9 ——

Cold-rolled Steel 4.2 HRB 56 11.3 4.7 HRB 77 10.9 4.2

4.2

Aluminum 0.8 HRB 48 2.5 3.2 HRB 57 10.9 ——

Cold-rolled Steel 0.8 HRB 43 2.6 4.2 HRB 56 15.3 3.3

6.6

Aluminum 4.7 HRB 58 12.4 6.4 HRB 60 16.9 ——

Cold-rolled Steel 4.2 HRB 56 13.5 6.3 HRB 96 15 3.3

3.8

Aluminum 0.8 HRB 48 3 3.2 HRB 57 16 ——

M8 & M10

Cold-rolled Steel 0.8 HRB 43 3.1 2.9 HRB 52 15.5 6.7

7.9

Aluminum 4.7 HRB 60 22.9 7.9 HRB 52 28.7 ——

Cold-rolled Steel 4.2 HRB 60 21.9 7.9 HRB 90 26.6 6.7

Pullout

is the force

required to pull the insert

from the sheet.

(1)

PULLOUT

Test Bushing

Pushout

is the force

required to push the insert

through the sheet.

(2)

PUSHOUT

Test Bushing

SpinTite TYPE AES

AE-15

Metric Thread

Identifier

Radial (Rad.) / Identification Marks

(See Table)

ØB

ØD

Grip

Plus+Tite – PRE-BULBED INSERT

NOTE:

The Atlas pneumatic tools will install Plus+Tite series inserts. Material hardness will affect the published grip ranges. Trial installations of this product in your

application are recommended. We will be happy to provide samples for this purpose.

All dimensions are in inches.

  Thread      Part     Grip   Identification     A     ØB      C ØD      M   Hole Size
  Size    Number   Range   Mark   ±.015 Nom.   Nom.     Max. Max.   In Sheet
         +.006  -.000

  1/4-20 AES25P280PB    .020 - .280     None   1.000   .625   .057   .384     .520    .390
  1/4-20 AES25P500PB    .280 - .500   1 Rad.    1.235   .625   .057   .384     .520    .390
5/16-18   AES31P280PB    .020 - .280     None   1.118   .750   .062   .495     .570    .500
5/16-18   AES31P500PB    .280 - .500   1 Rad.    1.348   .750   .062   .495     .570    .500

All dimensions are in millimeters.

  Thread      Part     Grip   Identification     A      ØB C      ØD    M     Hole Size
   Size x      Number   Range   Mark ±0.38   Nom.   Nom.   Max.   Max.    In Sheet
Pitch             +0.15

  M6 x 0.1 AESM6P7.1PB   0.50 - 7.1   None   25.4      15.88    1.45   9.75   13.2 9.91
  M6 x 0.1   AESM6P12.7PB    7.1 - 12.7     1 Rad.   31.34     15.88    1.45   9.75   13.2 9.91
M8 x 1.25   AESM8P7.1PB   0.50 - 7.1   None   28.4      19.05    1.57    12.57   14.48   12.7
M8 x 1.25 AESM8P12.7PB    7.1 - 12.7     1 Rad.   34.24     19.05    1.57    12.57   14.48   12.7

MATERIAL & FINISH SPECIFICATIONS

Threads Material Standard Finish

Unified 2B/21 Per ASME B1.1 Steel, C-1008 or C-1010, or Equivalent Zinc Yellow Plate per ASTM B 633, Fe/Zn 8, Type II,

Metric 6H/21 Per ASME B1.13M .0003” thick with clear protective coating

Part Number Designation

AE S 25 P 280 PB

Type Material

Pre-bulbed

Designation

Thread

Code

Max.

Grip

PlusTite

Designation

Installs into single, variable, or multiple thickness materials.

AE-16

Thread-      Grip Indent.
  Grip     Range      Mark     A   M     Wt. (lbs./1000)     L    J      K   Wt. (lbs./1000)   L   J      K   Wt. (lbs./1000)
Number      ±.015   Ref.     Alum.   Steel   ±.015     Ref.   Ref.   Alum.    Steel ±.015   Ref.   Ref.     Alum.    Steel

Open End Keyed and Keyless

4-81 .050 - .081 Blank .370 .235 .4 1.3 .525 .390 .235 .6 1.9 .525 .390 .235 .6 1.9

4-106 .081 - .106 1 Rad. .395 .235 .4 1.3 .550 .390 .235 .6 1.9 .550 .390 .235 .6 1.9

4-131 .106 - .131 2 Rad. .420 .235 .4 1.4 .575 .390 .235 .7 2.0 .575 .390 .235 .7 2.0

4-156 .131 - .156 3 Rad. .450 .235 .5 1.4 .600 .390 .235 .7 2.0 .600 .390 .235 .7 2.0

4-181 .156 - .181 4 Rad. .475 .235 .5 1.5 .625 .390 .235 .7 2.1 .625 .390 .235 .7 2.1

4-206 .181 - .206 5 Rad. .500 .235 .5 1.5 .650 .390 .235 .7 2.1 .650 .390 .235 .7 2.1

6-106 .065 - .106 Blank .500 .325 .8 2.5 .687 .510 .325 1.2 3.6 .812 .635 .425 1.4 4.2

6-161 .106 - .161 2 Rad. .500 .280 .8 2.4 .687 .465 .280 1.2 3.5 .812 .590 .380 1.3 4.1

6-201 .161 - .201 4 Rad. .562 .295 .9 2.6 .687 .420 .260 1.1 3.4 .812 .545 .335 1.3 4.0

6-241 .201 - .241 1 Circ. .625 .315 .9 2.9 .812 .505 .295 1.3 4.0 .812 .505 .295 1.3 4.0

6-281 .241 - .281 2 Circ. .625 .270 .9 2.8 .812 .465 .265 1.3 3.9 .812 .465 .265 1.3 3.9

6-321 .281 - .321 3 Circ. .687 .290 1.0 3.0 .844 .455 .265 1.3 4.0 .844 .455 .265 1.3 4.0

8-106 .065 - .106 Blank .500 .325 1.0 3.1 .687 .510 .325 1.5 4.6 .812 .635 .425 1.8 5.4

8-161 .106 - .161 2 Rad. .500 .280 1.0 3.0 .687 .465 .280 1.5 4.5 .812 .590 .380 1.7 5.3

8-201 .161 - .201 4 Rad. .562 .290 1.1 3.3 .687 .415 .255 1.4 4.4 .812 .540 .330 1.7 5.2

8-241 .201 - .241 1 Circ. .625 .310 1.2 3.6 .875 .560 .290 1.8 5.5 .875 .560 .290 1.8 5.5

8-281 .241 - .281 2 Circ. .687 .325 1.1 3.2 .875 .515 .290 1.8 5.4 .875 .515 .290 1.8 5.4

8-321 .281 - .321 3 Circ. .687 .295 1.2 3.8 .875 .485 .300 1.7 5.2 .875 .485 .300 1.7 5.2

10-116 .065 - .116 Blank .578 .395 1.4 4.3 .828 .645 .395 2.2 6.7 .828 .645 .395 2.2 6.7

10-166 .116 - .166 1 Rad. .625 .385 1.5 4.6 .875 .635 .385 2.3 6.9 .875 .635 .385 2.3 6.9

10-216 .166 - .216 2 Rad. .687 .400 1.6 4.9 .938 .650 .400 2.4 7.2 .938 .650 .400 2.4 7.2

10-266 .216 - .266 3 Rad. .734 .390 1.7 5.1 .984 .640 .390 2.5 7.5 .984 .640 .390 2.5 7.5

10-316 .266 - .316 4 Rad. .781 .385 1.8 5.4 1.031 .635 .385 2.5 7.7 1.031 .635 .385 2.5 7.7

10-366 .316 - .366 5 Rad. .844 .400 1.9 5.7 1.094 .650 .400 2.6 8.0 1.094 .650 .400 2.6 8.0

25-151 .089 - .151 Blank .687 .440 3.2 9.8 1.000 .750 .435 5.0 15.1 1.000 .750 .435 5.0 15.1

25-211 .151 - .211 1 Rad. .750 .440 3.4 10.3 1.062 .750 .435 5.2 15.7 1.062 .750 .435 5.2 15.7

25-271 .211 - .271 2 Rad. .812 .440 3.6 10.9 1.125 .750 .435 5.4 16.3 1.125 .750 .435 5.4 16.3

25-331 .271 - .331 3 Rad. .875 .435 3.8 11.5 1.187 .750 .435 5.5 16.9 1.187 .750 .435 5.5 16.9

25-391 .331 - .391 4 Rad. .937 .435 4.0 12.1 1.250 .750 .435 5.7 17.5 1.250 .750 .435 5.7 17.5

25-451 .391 - .451 5 Rad. 1.000 .445 4.2 12.7 1.312 .760 .445 5.9 18.1 1.312 .760 .445 5.9 18.1

31-181 .106 - .181 Blank .844 .540 5.9 17.8 1.218 .915 .540 9.0 27.5 1.218 .915 .540 9.0 27.5

31-256 .181 - .256 1 Rad. .937 .560 6.3 19.3 1.312 .935 .560 9.5 28.9 1.312 .935 .560 9.5 29.0

31-331 .256 - .331 2 Rad. 1.000 .550 6.6 20.1 1.406 .955 .550 10.0 30.4 1.406 .955 .550 10.0 30.5

31-406 .331 - .406 3 Rad. 1.093 .565 7.1 21.5 1.468 .940 .565 10.2 31.1 1.468 .940 .565 10.2 31.2

31-481 .406 - .481 4 Rad. 1.156 .555 7.3 22.3 1.562 .960 .555 10.7 32.6 1.562 .960 .555 10.8 32.7

31-556 .481 - .556 5 Rad. 1.250 .575 7.8 23.7 1.625 .950 .575 10.9 33.3 1.625 .950 .575 11.0 33.4

37-211 .125 - .211 Blank .938 .580 8.9 27.0 1.375 1.020 .655 13.9 42.3 1.375 1.020 .655 13.9 42.4

37-296 .211 - .296 1 Rad. 1.031 .590 9.4 28.7 1.468 1.030 .655 14.5 44.1 1.468 1.030 .655 14.5 44.1

37-381 .296 - .381 2 Rad. 1.125 .600 10.0 30.5 1.562 1.040 .675 15.0 45.8 1.562 1.040 .675 15.1 45.9

37-466 .381 - .466 3 Rad. 1.219 .615 10.6 32.3 1.656 1.050 .690 15.6 47.6 1.656 1.050 .690 15.7 47.7

37-551 .466 - .551 4 Rad. 1.312 .625 11.2 34.0 1.750 1.065 .705 16.2 49.4 1.750 1.065 .705 16.2 49.5

37-636 .551 - .636 5 Rad. 1.422 .650 11.9 36.2 1.859 1.090 .715 16.9 51.6 1.859 1.090 .715 17.0 51.7

50-226 .125 - .226 Blank .984 .610 14.0 43.2 1.406 1.030 .610 21.9 66.6 1.406 1.030 .610 21.9 66.6

50-326 .226 - .326 1 Rad. 1.094 .620 15.0 45.7 1.515 1.040 .620 22.9 69.7 1.515 1.040 .620 22.9 69.7

50-426 .326 - .426 2 Rad. 1.218 .640 16.2 49.2 1.625 1.050 .640 23.8 72.6 1.625 1.050 .640 23.8 72.6

50-526 .426 - .526 3 Rad. 1.312 .635 16.9 51.6 1.750 1.075 .635 25.0 76.3 1.750 1.075 .635 25.0 76.3

Closed End Keyless

Closed End Keyed

  Thread      B      C   ØD   E      F    Install       Pull
   Size*    Ref.     Max.     +.000     Max.     +.005   Drill Size     P H    Up
      -.004     -.000      (Ref.)     Min.     Max.   +.003  -.000    Factor

#4-40 .263 .051 .155 .198 .054 5/32 .155 .157 .062 .046 - .048 .055

#6-32 .323 .063 .189 .240 .054 #12 .189 .193 .062 .056 - .058 .065

#8-32 .355 .063 .221 .271 .054 #2 .221 .226 .062 .056 - .058 .065

#10-32 .391 .065 .250 .302 .054 1/4 .250 .256 .062 .056 - .058 .080

1/4-20 .529 .089 .332 .382 .054 Q .332 .338 .062 .056 - .058 .095

5/16-18 .656 .104 .413 .505 .120 Z .413 .423 .128 .097 - .102 .120

3/8-16 .770 .124 .490 .597 .120 12.5mm .490 .500 .128 .110 - .115 .155

1/2-13 .906 .124 .625 .733 .120 5/8 .625 .635 .128 .110 - .115 .185

Install Hole Size

Keyway Dimensions

* Both UNC and UNF threads available in No. 10 and larger thread sizes. Check for availability of other grip ranges and designs.

All dimensions are in inches.

See page AE–20 for part number key.

MaxTite

– COUNTERSUNK HEAD–UNIFIED

Radial Mark (Rad.)

.004” Nom.

Key When Specified

ØD

Grip

Full Radius

Keyway Detail

Identification Marks (See Table)

Open End Type

Closed End Type

Typical Installation

Circumferential Mark (Circ.)

Max.

100˚

±1˚

Keyed

Closed End

Shown

AE-17

MaxTite – COUNTERSUNK HEAD–METRIC

All dimensions are in millimeters.

See page AE–20 for part number key.

Thread-    Grip   Indent.
  Grip   Range   Mark    A   M   Wt. (lbs./1000)    L   J   K     Wt. (lbs./1000)
Number      ±0.38     Ref.    Alum.        Steel   ±0.38   Ref.    Ref.    Alum.         Steel

  M3 - 2.1   1.29 - 2.1      Blank     9   5.48      .3   1    13     9.52     5.48     .5   1.6
M3 - 2.86     2.1 - 2.86     1 Rad.     9.75   5.48      .4     1.1     13.75   9.52     5.48     .6   1.7
  M3 - 3.6   2.86 - 3.6     2 Rad.     10.5   5.48      .4     1.2   14.5 9.52     5.48     .6   1.8
M3 - 4.36     3.6 - 4.36     3 Rad.   11.25     5.48      .4     1.2     15.25   9.52     5.48     .6   1.8
  M3 - 5.1   4.36 - 5.1     4 Rad.     12 5.48      .4     1.2      16     9.52     5.48     .6   1.8
M3 - 5.86     5.1 - 5.86     5 Rad.   12.75     5.48      .4     1.3     16.75   9.52     5.48     .6   1.9
  M4 - 3.1     1.6 - 3.1     Blank      12 6.98   1   3 16.5 11.5     6.98   1.5 4.6
  M4 - 4.1     3.1 - 4.1      1 Rad.     13 6.98   1    3.2   17.5 11.5     6.98   1.6 4.7
  M4 - 5.1     4.1 - 5.1      2 Rad.     14 6.98     1.1      3.4   18.5 11.5     6.98   1.6 4.8
  M4 - 6.1     5.1 - 6.1      3 Rad.     15 6.98     1.1      3.5   19.5 11.5     6.98   1.6    5
  M4 - 7.1     6.1 - 7.1      4 Rad.     16 6.98     1.2      3.7   20.5 11.5     6.98   1.7 5.2
  M4 - 8.1     7.1 - 8.1      5 Rad.     17 6.98     1.2      3.8   21.5 11.5     6.98   1.8 5.3
  M5 - 3.6     1.8 - 3.6     Blank      16 9.98     2.1      6.3      22   15.97   9.98   3.1 9.5
  M5 - 5.1     3.6 - 5.1      1 Rad.     17.5   9.98     2.2      6.6   23.5   15.97   9.98   3.2 9.8
  M5 - 6.6     5.1 - 6.6      2 Rad.     19 9.98     2.3     7    25   15.97   9.98   3.3   10.1
  M5 - 8.1     6.6 - 8.1      3 Rad.     20.5   9.98     2.4      7.3   26.5   15.97   9.98   3.4   10.5
  M5 - 9.6     8.1 - 9.6      4 Rad.     22 9.98     2.5      7.6      28   15.97   9.98   3.5   10.8
M5 - 11.1     9.6 - 11.1     5 Rad.     23.5   9.98     2.6     8 29.5   15.97   9.98   3.7   11.2
  M6 - 4.1   2.25 - 4.1      Blank      18   10.96      3.3     10.1     25   17.97     10.96     5   15.1
  M6 - 5.6     4.1 - 5.6      1 Rad.     19.5     10.96      3.5     10.6     26.5   17.97     10.96     5.1   15.6
  M6 - 7.1     5.6 - 7.1      2 Rad.     21   10.96      3.6     11.1     28   17.97     10.96     5.3   16
  M6 - 8.6     7.1 - 8.6      3 Rad.     22.5     10.96      3.8     11.6     29.5   17.97     10.96     5.4   16.5
M6 - 10.1     8.6 - 10.1     4 Rad.     24   10.96     4   12.2     31   17.97     10.96     5.6   17.1
M6 - 11.6   10.1 - 11.6      5 Rad.     25.5     10.96      4.2     12.7     32.5   17.97     10.96     5.8   17.7
  M8 - 5.1   2.69 - 5.1      Blank   20.5     12.23      5.2     15.9     28.5   20.23     12.23     7.9   24.2
  M8 - 7.1     5.1 - 7.1      1 Rad.     22.5     12.23      5.5     16.7     30.5   20.23     12.23     8.3   25.2
  M8 - 9.1     7.1 - 9.1      2 Rad.     24.5     12.23      5.8     17.7     32.5   20.23     12.23     8.5   26
M8 - 11.1     9.1 - 11.1     3 Rad.     26.5     12.23      6.1     18.6     34.5   20.23     12.23     8.9   27
M8 - 13.1   11.1 - 13.1      4 Rad.     28.5     12.23      6.4     19.6     36.5   20.23     12.23     9.1   27.8
M8 - 15.1   13.1 - 15.1      5 Rad.     30.5     12.23      6.7     20.4     38.5   20.23     12.23     9.5   28.9
M10 - 6.1     3.17 - 6.1      Blank      23   12.72      7.6     23.1     31.5   21.47     12.72   11.4 34.7
M10 - 8.6   6.1 - 8.6      1 Rad.     25.5     12.72     8   24.4     34   21.47     12.72   11.8    36
  M10 - 11.1   8.6 - 11.1     2 Rad.     28   12.72      8.4     25.7     36.5   21.47     12.72   12.2 37.2
  M10 - 13.6     11.1 - 13.6      3 Rad.     30.5     12.72      8.9   27   39   21.47     12.72   12.7 38.6
  M10 - 16.1     13.6 - 16.1      4 Rad.     33   12.72      9.3     28.4     41.5   21.47     12.72   13.1 39.8
M12 - 6.1     3.17 - 6.1      Blank      27   16.35     14.2      43.2     35   24.34     16.35   20.3 61.7
M12 - 8.6   6.1 - 8.6      1 Rad.     29.5     16.35     15.1     46   37.5   24.34     16.35   21.1 64.4
  M12 - 11.1   8.6 - 11.1     2 Rad.     32   16.35     15.9      48.3     40   24.34     16.35   21.9 66.8
  M12 - 13.6     11.1 - 13.6      3 Rad.     34.5     16.35     16.9      51.4     42.5   24.34     16.35   22.9 69.8
  M12 - 16.1     13.6 - 16.1      4 Rad.     37   16.35     17.7      53.9     45   24.34     16.35   23.8 72.6

  Thread      B      C   ØD   E      F    Install       Pull
   Size x     Ref.     Max.     -0.1   Max.     +0.13   Drill Size     P H    Up
Pitch      (Ref.)     Min.     Max.      +0.08     Facto

M3 x 0.5 6.68 1.29 3.93 5.03 1.37 4 3.94 4.01 1.57 1.17 - 1.22 1.4

M4 x 0.7 9.01 1.6 5.61 6.88 1.37 5.6 5.6 5.74 1.57 1.42 - 1.47 1.9

M5 x 0.8 11.17 1.83 7.13 8.73 1.85 7.2 7.2 7.3 2.06 1.7 - 1.75 2.4

M6 x 1 13.43 2.26 8.43 10.33 2.23 8.5 8.5 8.6 2.44 2.06 - 2.13 2.92

M7 x 1 14.92 2.39 9.37 11.27 2.23 9.4 9.4 9.5 2.44 2.06 - 2.13 2.92

M8 x 1.25 16.65 2.64 10.48 12.82 3.05 10.5 10.5 10.75 3.25 2.46 - 2.59 3.18

M10 x 1.5 19.50 3.15 12.44 15.15 3.05 12.5 12.5 12.7 3.25 2.79 - 2.92 3.94

M12 x 1.75 22.79 3.15 15.88 18.2 3.05 15.5 15.5 15.74 3.25 2.79 - 2.92 4.58

Radial Mark (Rad.)

0.1mm Nom.

Key When Specified

ØD

Grip

Full Radius

Keyway Detail

Identification Marks (See Table)

Open End Type

Closed End Type

Typical Installation

Metric

Thread

Identity

Max.

100˚

±1˚

Keyless

Open End

Shown

Open End Keyed and Keyless

Closed End Keyed and Keyless

Install Hole Size

Keyway Dimensions

AE-18

Open End Keyed and Keyless

4-60 .010 - .060 Blank .345 .230 .4 1.3 .500 .385 .230 .6 1.9 .500 .385 .230 .6 1.9

4-85 .060 - .085 1 Rad. .370 .230 .4 1.4 .525 .385 .230 .7 2.0 .525 .385 .230 .7 2.0

4-110 .085 - .110 2 Rad. .400 .230 .5 1.4 .555 .390 .230 .7 2.0 .555 .390 .230 .7 2.0

4-135 .110 - .135 3 Rad. .425 .230 .5 1.5 .580 .385 .230 .7 2.1 .580 .385 .230 .7 2.1

4-160 .135 - .160 4 Rad. .450 .230 .5 1.5 .605 .385 .230 .7 2.1 .605 .385 .230 .7 2.1

4-185 .160 - .185 5 Rad. .480 .230 .5 1.6 .635 .385 .230 .7 2.2 .635 .385 .230 .7 2.2

6-75 .010 - .075 1 Rad. .438 .300 .8 2.4 .625 .490 .305 1.2 3.5 .750 .615 .405 1.4 4.1

6-120 .075 - .120 3 Rad. .500 .315 .9 2.6 .625 .440 .255 1.1 3.4 .750 .565 .355 1.3 4.0

6-160 .120 - .160 5 Rad. .500 .270 .9 2.6 .750 .520 .260 1.3 4.0 .750 .520 .310 1.3 4.0

6-200 .160 - .200 1 Circ. .562 .290 .9 2.8 .750 .480 .260 1.3 3.9 .750 .480 .260 1.3 3.9

6-240 .200 - .240 2 Circ. .625 .310 1.0 3.0 .750 .435 .260 1.3 3.8 .750 .435 .260 1.3 3.8

6-280 .240 - .280 3 Circ. .687 .330 1.1 3.3 .812 .455 .265 1.3 4.1 .812 .455 .265 1.3 4.1

8-75 .010 - .075 1 Rad. .438 .300 1.0 3.0 .625 .490 .305 1.5 4.5 .750 .615 .405 1.7 5.3

8-120 .075 - .120 3 Rad. .500 .315 1.1 3.3 .625 .440 .255 1.4 4.4 .750 .565 .355 1.7 5.2

8-160 .120 - .160 5 Rad. .500 .270 1.1 3.2 .750 .520 .260 1.7 5.1 .750 .520 .310 1.7 5.1

8-200 .160 - .200 1 Circ. .625 .350 1.3 3.9 .750 .475 .265 1.6 5.0 .750 .475 .265 1.6 5.0

8-240 .200 - .240 2 Circ. .625 .305 1.2 3.8 .875 .555 .310 1.9 5.6 .875 .555 .310 1.9 5.6

8-280 .240 - .280 3 Circ. .687 .340 1.3 4.1 .875 .530 .290 1.8 5.6 .875 .530 .290 1.8 5.6

10-80 .010 - .080 Blank .531 .380 1.5 4.5 .781 .630 .380 2.3 6.8 .781 .630 .380 2.3 6.8

10-130 .080 - .130 1 Rad. .594 .390 1.6 4.9 .843 .640 .390 2.4 7.2 .843 .640 .390 2.4 7.2

10-180 .130 - .180 2 Rad. .641 .390 1.7 5.1 .891 .640 .390 2.4 7.4 .891 .640 .390 2.4 7.4

10-230 .180 - .230 3 Rad. .703 .395 1.8 5.4 .953 .645 .395 2.6 7.8 .953 .645 .395 2.6 7.8

10-280 .230 - .280 4 Rad. .750 .395 1.9 5.7 1.000 .645 .395 2.6 8.0 1.000 .645 .395 2.6 8.0

10-330 .280 - .330 5 Rad. .797 .385 1.9 5.9 1.047 .630 .385 2.7 8.2 1.047 .630 .385 2.7 8.2

25-80 .020 - .080 Blank .625 .450 3.2 9.7 .937 .760 .440 4.9 15.1 .937 .760 .440 5.0 15.1

25-140 .080 - .140 1 Rad. .687 .450 3.4 10.3 1.000 .760 .440 5.1 15.7 1.000 .760 .440 5.1 15.7

25-200 .140 - .200 2 Rad. .750 .450 3.6 10.9 1.062 .760 .440 5.3 16.2 1.062 .760 .440 5.3 16.3

25-260 .200 - .260 3 Rad. .812 .445 3.8 11.5 1.125 .755 .445 5.5 16.8 1.125 .755 .445 5.5 16.8

25-320 .260 - .320 4 Rad. .875 .445 4.0 12.0 1.187 .755 .445 5.7 17.4 1.187 .755 .445 5.7 17.4

25-380 .320 - .380 5 Rad. .937 .445 4.1 12.6 1.250 .755 .445 5.9 18.0 1.250 .755 .445 5.9 18.0

31-125 .030 - .125 Blank .750 .505 6.0 18.2 1.187 .940 .550 9.6 29.1 1.187 .940 .550 9.6 29.2

31-200 .125 - .200 1 Rad. .875 .555 6.7 20.3 1.281 .960 .555 10.1 30.6 1.281 .960 .555 10.1 30.7

31-275 .200 - .275 2 Rad. .937 .540 6.9 21.1 1.343 .950 .560 10.3 31.4 1.343 .950 .560 10.3 31.5

31-350 .275 - .350 3 Rad. 1.032 .560 7.4 22.6 1.437 .965 .570 10.8 32.9 1.437 .965 .570 10.8 32.9

31-425 .350 - .425 4 Rad. 1.125 .580 7.9 24.0 1.531 .985 .575 11.3 34.3 1.531 .985 .575 11.3 34.4

31-500 .425 - .500 5 Rad. 1.187 .565 8.2 24.9 1.593 .975 .580 11.5 35.1 1.593 .975 .580 11.6 35.2

37-115 .030 - .115 Blank .844 .585 9.7 29.7 1.281 1.020 .660 14.8 45.0 1.281 1.020 .660 14.8 45.1

37-200 .115 - .200 1 Rad. .938 .595 10.3 31.4 1.375 1.030 .670 15.4 46.8 1.375 1.030 .670 15.4 46.9

37-285 .200 - .285 2 Rad. 1.031 .605 10.9 33.2 1.468 1.040 .680 15.9 48.5 1.468 1.040 .680 16.0 48.6

37-370 .285 - .370 3 Rad. 1.125 .615 11.5 34.9 1.562 1.050 .690 16.5 50.3 1.562 1.050 .690 16.5 50.4

37-455 .370 - .455 4 Rad. 1.218 .630 12.0 36.7 1.656 1.065 .710 17.1 52.1 1.656 1.065 .710 17.1 52.2

37-540 .455 - .540 5 Rad. 1.312 .635 12.6 38.5 1.750 1.075 .715 17.7 53.8 1.750 1.075 .715 17.7 53.9

50-150 .050 - .150 Blank .906 .605 14.0 42.6 1.328 1.030 .605 21.9 66.6 1.328 1.030 .605 21.9 66.6

50-250 .150 - .250 1 Rad. 1.031 .630 15.2 46.3 1.453 1.055 .630 23.1 70.3 1.453 1.055 .630 23.1 70.3

50-350 .250 - .350 2 Rad. 1.141 .640 16.2 49.2 1.562 1.060 .640 24.0 73.2 1.562 1.060 .640 24.0 73.2

50-450 .350 - .450 3 Rad. 1.250 .650 17.1 52.2 1.671 1.070 .650 25.0 76.1 1.671 1.070 .650 25.0 76.1

Closed End Keyless

Closed End Keyed

  Thread   B   C    ØD   E   F     G      Install      Pull
   Size*   ±.015 Nom.     +.000   Max.      +.005   Max.   Drill Size   P H      Up
   -.004     -.000    (Ref.)     Min.     Max.   +.003  -.000    Factor

#4-40 .270 .025 .155 .198 .054 .023 5/32 .155 .157 .062 .046 - .048 .055

#6-32 .325 .032 .189 .240 .054 .023 #12 .189 .193 .062 .056 - .058 .065

#8-32 .357 .032 .221 .271 .054 .023 #2 .221 .226 .062 .056 - .058 .065

#10-32 .406 .038 .250 .302 .054 .023 1/4 .250 .256 .062 .056 - .058 .080

1/4-20 .475 .058 .332 .382 .054 .035 Q .332 .338 .062 .056 - .058 .095

5/16-18 .665 .062 .413 .505 .120 .040 Z .413 .423 .128 .097 - .102 .120

3/8-16 .781 .088 .490 .597 .120 .040 12.5mm .490 .500 .128 .110 - .115 .155

1/2-13 .906 .085 .625 .733 .120 .040 5/8 .625 .635 .128 .110 - .115 .185

Install Hole Size

Keyway Dimensions

* Both UNC and UNF threads available in No. 10 and larger thread sizes. Check for availability of other grip ranges and designs.

All dimensions are in inches.

See page AE–20 for part number key.

MaxTite – FLATHEAD–UNIFIED

E Max.

Circumferential Mark (Circ.)

Radial Mark (Rad.)

G Max.

Key When Specified

ØD

Grip

Full Radius

Keyway Detail

Identification Marks (See Table)

Open End Type

Closed End Type

Typical Installation

Ribbed

Open End

Shown

AE-19

Thread   B   C    ØD    E   F   G   Install      Pull
  Size x   ±0.38 Nom.    -0.1      Max.   +0.13 Max.     Drill Size     P   H     Up
   Pitch         (Ref.)     Min.     Max.   +0.08   Factor

M3 x 0.5 6.68 0.63 3.93 5.03 1.37 0.58 4 3.94 4.01 1.57 1.17 - 1.22 1.4

M4 x 0.7 9.01 0.81 5.61 6.88 1.37 0.58 5.6 5.6 5.74 1.57 1.42 - 1.47 1.9

M5 x 0.8 11.17 1.22 7.13 8.73 1.85 0.58 7.2 7.2 7.3 2.06 1.7 - 1.75 2.4

M6 x 1 13.43 1.47 8.43 10.33 2.23 0.89 8.5 8.5 8.6 2.44 2.06 - 2.13 2.9

M7 x 1 14.92 1.47 9.37 11.27 2.23 0.89 9.4 9.4 9.5 2.44 2.06 - 2.13 2.9

M8 x 1.25 16.65 1.57 10.48 12.82 3.05 1.02 10.5 10.5 10.75 3.25 2.46 - 2.59 3.18

M10 x 1.5 19.5 2.23 12.44 15.15 3.05 1.02 12.5 12.5 12.7 3.25 2.79 - 2.92 3.94

M12 x 1.75 22.79 2.23 15.88 18.2 3.05 1.02 15.5 15.5 15.74 3.25 2.79 - 2.92 4.57

All dimensions are in millimeters.

See page AE–20 for part number key.

Install Hole Size

Keyway Dimensions

Open End Keyed and Keyless

  M3 - 1    0.25 - 1    Blank     8   5.61      .3   1    12     9.62     5.61     .5   1.6
M3 - 1.75     1 - 1.75   1 Rad.     8.75   5.61      .4     1.1     12.75   9.62     5.61     .5   1.7
  M3 - 2.5   1.75 - 2.5     2 Rad.   9.5     5.61      .4     1.1   13.5 9.62     5.61     .6   1.7
M3 - 3.25     2.5 - 3.25     3 Rad.   10.25     5.61      .4     1.2     14.24   9.62     5.61     .6   1.7
  M3 - 4    3.25 - 4   4 Rad.     11 5.61      .4     1.2      15     9.62     5.61     .6   1.8
M3 - 4.75     4 - 4.75   5 Rad.   11.75     5.61      .4     1.3     15.75   9.62     5.61     .6   1.9
  M4 - 2    0.25 - 2    Blank      11 7.08   1    3.1      16   12.08   7.08   1.6    5
  M4 - 3 2 - 3     1 Rad.     12 7.08     1.1      3.3      17   12.08   7.08   1.7 5.2
  M4 - 4 3 - 4     2 Rad.     13 7.08     1.1      3.4      18   12.08   7.08   1.8 5.3
  M4 - 5 4 - 5     3 Rad.     14 7.08     1.2      3.5      19   12.08   7.08   1.8 5.5
  M4 - 6 5 - 6     4 Rad.     15 7.08     1.2      3.7      20   12.08   7.08   1.9 5.7
  M4 - 7 6 - 7     5 Rad.     16 7.08     1.3      3.8      21   12.08   7.08   1.9 5.8
  M5 - 2    0.25 - 2    Blank   14.5     10.09      2.2      6.6      20     15.6   10.09     3     9.3
  M5 - 3.5     2 - 3.5    1 Rad.     16   10.09      2.3      6.9   21.5 15.6   10.09     3.2 9.6
  M5 - 5   3.5 - 5    2 Rad.     17.5     10.09      2.4      7.2      23     15.6   10.09     3.2 9.9
  M5 - 6.5     5 - 6.5    3 Rad.     19   10.09      2.5      7.5   24.5 15.6   10.09     3.4   10.3
  M5 - 8   6.5 - 8    4 Rad.     20.5     10.09      2.6      7.9      26     15.6   10.09     3.5   10.6
  M5 - 9.5     8 - 9.5    5 Rad.     22   10.09      2.7      8.2   27.5 15.6   10.09     3.6   11.1
  M6 - 2    0.75 - 2    Blank   15.5     10.58      3.4     10.3     23   18.07     10.58     5.1   15.5
  M6 - 3.5     2 - 3.5    1 Rad.     17   10.58      3.5     10.7     24.5   18.07     10.58     5.3   16
  M6 - 5   3.5 - 5    2 Rad.     18.5     10.58      3.7     11.2     26   18.07     10.58     5.4   16.5
  M6 - 6.5     5 - 6.5    3 Rad.     20   10.58      3.8     11.7     27.5   18.07     10.58     5.6   17
  M6 - 8   6.5 - 8    4 Rad.     21.5     10.58     4   12.2     29   18.07     10.58     5.7   17.5
  M6 - 9.5     8 - 9.5    5 Rad.     23   10.58      4.2     12.7     30.5   18.07     10.58     5.9   18
  M8 - 3    0.75 - 3    Blank      18   11.83      5.2     15.9     26   19.82     11.83     7.9   24
  M8 - 5 3 - 5     1 Rad.     20   11.83      5.7     16.9     28   19.82     11.83     8.2   25
  M8 - 7 5 - 7     2 Rad.     22   11.83      5.9     17.9     30   19.82     11.83     8.6   26
  M8 - 9 7 - 9     3 Rad.     24   11.83      6.2   19   32   19.82     11.83     8.9   27.2
   M8 - 11 9 - 11      4 Rad.     26   11.83      6.5     19.7     34   19.82     11.83     9.1   27.8
   M8 - 13   11 - 13     5 Rad.     28   11.83      6.8     20.8     36   19.82     11.83     9.5   28.8
   M10 - 3   1 - 3      Blank      20 13.2   8   24.5     29   22.18   13.2     12.2 37.3
M10 - 5.5      3 - 5.5    1 Rad.     22.5   13.2     8.5     25.9     31.5   22.18   13.2     12.6 38.4
   M10 - 8    5.5 - 8    2 Rad.     25 13.2     8.9   27   34   22.18   13.2     13.1 39.5
  M10 - 10.5      8 - 10.5   3 Rad.     27.5   13.2     9.3     28.4     36.5   22.18   13.2     13.4    41
  M10 - 13   10.5 - 13    4 Rad.     30 13.2     9.7     29.6     39   22.18   13.2     13.8 42.1
   M12 - 3   1 - 3      Blank      24   16.45     14.9      45.5     32   24.44     16.45   21.1 64.1
M12 - 5.5     3.99 - 5.5     1 Rad.     26.5     16.45     15.9      48.3     34.5   24.44     16.45   21.9 66.7
   M12 - 8    5.5 - 8    2 Rad.     29   16.45     16.6      50.7     37   24.44     16.45   22.7 69.3
  M12 - 10.5      8 - 10.5   3 Rad.     31.5     16.45     17.6      53.5     39.5   24.44     16.45   23.6 71.9
  M12 - 13   10.5 - 13    4 Rad.     34   16.45   18.5   56.3 42 24.44     16.45   24.5 74.7

Closed End Keyed and Keyless

MaxTite – FLATHEAD–METRIC

Keyed

Open End

shown

E Max.

Radial Mark (Rad.)

G Max.

Key When Specified

ØD

Full Radius

Keyway Detail

Identification Marks (See Table)

Open End Type

Closed End Type

Typical Installation

Metric

Thread

Identity

Grip

AE-20

PART NUMBER DESIGNATION

4 =

4-40

6 =

6-32

8 =

8-32

10 =

10-32

25 =

1/4-20

31 =

5/16-18

37 =

3/8-16

50 =

1/2-13

(For metric use thread designation. Example M3=M3)

“–” =

Keyless open end

K =

Keyed open end

B =

Keyless closed end

KB =

Keyed closed end

R =

Ribbed shank

H =

Full-hex body

A =

Aluminum

S =

Steel

NM =

300 Series Stainless

SS =

430 Stainless Steel

BR =

Brass

CH =

4037 Alloy Steel

MaxTite – STANDARD FULL-HEX

All dimensions are in inches.

Grip

Hex Hole

Size

Typical Installation

Radial Mark (Rad.)

Identification Marks (See Table)

Metric

Thread

Identity

All dimensions are in millimeters.

Thread Part Grip

Identification A B C D M Hex Hole

Size Number Range

Mark ±0.38 ±0.38 Nom. Max. Ref. Size In Sheet

(1)

+0.13

M5 x 0.8 AESM5H215 0.5 - 2.15

Blank 10.3 9.52 1.09 6.35 6.72 6.36

M5 x 0.8 AESM5H355 2.15 - 3.55

1 Rad. 11.9 9.52 1.09 6.35 6.72 6.36

M5 x 0.8 AESM5H505 3.55 - 5.05

2 Rad. 13.48 9.52 1.09 6.35 6.72 6.36

M6 x 1 AESM6H215 0.5 - 2.15

Blank 10.3 11.09 1.09 7.52 6.22 7.54

M6 x 1 AESM6H365 2.15 - 3.65

1 Rad. 11.9 11.09 1.09 7.52 6.22 7.54

M6 x 1 AESM6H520 3.65 - 5.2

2 Rad. 13.48 11.09 1.09 7.52 6.22 7.54

M8 x 1.25 AESM8H255 0.5 - 2.55

Blank 15.86 15.07 1.57 10.08 10.35 10.11

M8 x 1.25 AESM8H455 2.5 - 4.55

1 Rad. 17.84 15.07 1.57 10.08 10.35 10.11

M8 x 1.25 AESM8H660 4.55 - 6.6

2 Rad. 19.82 15.07 1.57 10.08 10.35 10.11

M10 x 1.5 AESM10H295 0.75 - 2.95

Blank 15.88 17.48 1.57 11.89 13.08 11.91

M10 x 1.5 AESM10H520 2.95 - 5.2

1 Rad. 18.24 17.48 1.57 11.89 13.08 11.91

M10 x 1.5 AESM10H750 5.2 - 7.5

2 Rad. 20.62 17.48 1.57 11.89 13.08 11.91

(1) Additional thread sizes and grip ranges are available.

Thread Part Grip

Identification

A B C D M Hex Hole

Size Number Range

Mark

±.015 ±.015 Nom. Max. Ref. Size In Sheet

(1)

+.005 -.000

#10-32 AES10H85 .010 - .085

Blank

.344 .344 .043 .223 .200 .224

#10-32 AES10H135 .085 - .135

1 Rad.

.406 .344 .043 .223 .210 .224

#10-32 AES10H185 .135 - .185

2 Rad.

.453 .344 .043 .223 .210 .224

1/4-20 AES25H85 .020 - .085

Blank

.406 .437 .043 .296 .245 .297

1/4-20 AES25H145 .085 - .145

1 Rad.

.469 .437 .043 .296 .250 .297

1/4-20 AES25H205 .145 - .205

2 Rad.

.531 .437 .043 .296 .250 .297

5/16-18 AES31H105 .030 - .105

Blank

.562 .562 .048 .368 .375 .369

5/16-18 AES31H175 .105 - .175

1 Rad.

.640 .562 .048 .368 .380 .369

5/16-18 AES31H245 .175 - .245

2 rad.

.703 .562 .048 .368 .375 .369

3/8-16 AES37H115 .030 - .115

Blank

.625 .656 .058 .437 .400 .438

3/8-16 AES37H205 .115 - .205

1 Rad.

.718 .656 .058 .437 .405 .438

3/8-16 AES37H295 .205 - .295

2 Rad.

.812 .656 .058 .437 .410 .438

For parts other than steel with cadmium plating, call the factory for an additional part number code.

Type

Material

Thread Code

Style

Grip Range

80 =

.020 to .080 grip range (See charts for other ranges).

Grip Range Codes ending in 0 or 5 are flathead, and 1 or 6 have countersunk heads.

AE-21

All fasteners are designed for installation into a range of material thickness. Maximum Grip represents the

greatest material thickness into which a specific fastener should be properly installed. Minimum Grip represents

the least thickness of material into which a specific fastener should be properly installed. The zone of material

thickness between the minimum and maximum grip is the grip range.

In surface installations or machine countersunk installations, the grip is the same as the material thickness

(see figure “A”). For dimple or press countersunk holes, the grip is the measurement from the top metal surface

to the underside of the dimple hole (see figure “B”).

IMPORTANT:

Measurements must include air gaps, paint and any burrs that cannot be removed.

Figure “A”

Figure “B”

MaxTite GRIP RANGE

Minimum

Grip

Maximum

Grip

Minimum

Grip

Maximum

Grip

MATERIAL & FINISH SPECIFICATIONS

Weights:

For brass fasteners, multiply weight of aluminum equivalent by 3.13. Weights for CH (4037 alloy steel) and SS (Type 430 stainless steel) same as steel.

Round Body

Material Type Standard Finish Min. Tensile Strength (PSI Ult.)

Aluminum 6053-T4 6061-T4 Anodized in accordance with 25,000

SAE AMS-A-8625, Type II

Steel C-1010 or Cadmium Plate - .0002” Minimum 42,000

C-1110 Thickness Per SAE AMS-QQ-P-416 Class 3, Type I

Alloy Steel 4037 Cadmium Plate - .0003” Minimum 55,000 (No. 4 & No. 6 Thread Size)

Thickness Per SAE AMS-QQ-P-416 Class 2, Type II 85,000 (No. 8 to 1/2” Thread Sizes)

Stainless Steel

430 Pickled and Passivated Per SAE AMS QQ-P-35, Type II 67,000

300 Series Pickled and Passivated Per SAE AMS QQ-P-35, Type II 80,000

Brass Alloy No. 260 None - Bright as Machined 50,000

Hex Body

Material Type No. Standard Finish Min. Tensile Strength (PSI Ult.)

Steel C-1008 C-1010 Zinc Plate per ASTM B 633, Fe/Zn 8, Type II 45,000

MaxTite

AE-22

DIMPLE COUNTERSINKING INSTALLATION

Sheets thinner than a fastener head thickness require a dimple countersink

installation.

The ideal bulge on any fastener installation will always be formed against a flat

under-surface. The bell-mouth that results from ordinary dimpling will not permit the

fastener to form a proper bulge and these fasteners will form a weak bulge, a spread

shank, and may possibly shear.

A ledge at the bottom of the dimpling die must be used to provide a flat surface

in the dimpling operation. The “flat” on the dimple will save costly deburring before

dimpling and enables the fastener to form normally, providing maximum strength.

MACHINE COUNTERSINKING INSTALLATION

To obtain a precision hole and countersink, follow these steps:

Step 1

Drill an undersized hole in the sheet.

Step 2

Countersink the hole.

Step 3

Drill correct diameter hole with finish drill.

Step 4

If keyed fastener is to be used, cut a keyway with a round file or guided drill.

Step 5

Install fastener.

COUNTERSUNK HOLE PREPARATION

MaxTite

Flat

Ledge

AE-24

Torque Required to Turn Fastener (in. lbs.)

Aluminum Brass Steel Stainless Steel
Thread Size Key Keyless Key Keyless Key Keyless Key Keyless

#4-40 9 4 20 8 20 8 45 8

  #6-32   12   4      30   8      29    13   46     15
  #8-32   20   9      37 12     34    21   66     38
   #10-32 22     12     46 23     43    23   77     38
   1/4-20   55     30      100   50     93    51 134   78
  5/16-18   101   46     NA   103     176   70 360     115
   3/8-16     116   83      300 198     361    131   400     201
   1/2-13     216     130      NA     NA     NA      300    NA   NA

TORQUE STRENGTH DATA - TORQUE-AXIAL LOAD RELATIONSHIP

Used as nut plates, these fasteners may be safely loaded to torque equivalent of their maximum upset loads.

Surpassing these loads will cause the screw to break, or the fastener will continue to upset until ultimate strip load

is attained.

Because of the many variables such as type of lubrication, plating, type and grade of screw or bolt, it is

recommended that a pilot test be conducted to determine the optimum assembly torque.

TORQUE-OUT STRENGTH

Although these fasteners are never used as shown in this view, it is used to illustrate the effects of accidental

imposition of torque by: over-length screw bottoming in a blind end fastener; unthreaded shank area of an

insufficiently threaded screw bottoming in the first thread of a fastener; cross threading in inserting screw.

Torque Equiv. of Max. Upset

Load (in. lbs.)

(1)

Thread Size Aluminum Brass Steel Stainless Steel

  #4-40 8   15 15      15
  #6-32    12     24   24      30
  #8-32    16     40   38      45
   #10-32   25     45   45      60
   1/4-20     60      130   130      160
  5/16-18     100     156   156      260
   3/8-16      190     345   344      400
   1/2-13      350     NA   660   NA

(1) These values are averages only.

Aluminum fasteners tested in aluminum plates. Steel and brass fasteners tested in steel plates. Stainless

steel fasteners tested in stainless steel plates. These values are averages only and based on controlled

tests - certain variations must be expected in actual practice.

NA - Test data not available.

PERFORMANCE DATA

TORQUE STRENGTH

MaxTite

TORQUE-OUT STRENGTH

AE-25

Thread Size Aluminum Brass Steel Stainless Steel

#4-40 261     474      458   621
#6-32 373     678      656   889
#8-32 485     882      853    1153
  #10-32   617   1120      1085   1470
   1/4-20   1150     2020      1850   2510
  5/16-18     1600     2995      2750   3730
   3/8-16   2075     3925      3900   5280
   1/2-13   3100     NA    4900   NA

Thread Size Aluminum Brass Steel Stainless Steel

#4-40 158     300      316   515
#6-32 230     430      460   749
#8-32 294     558      588   958
  #10-32   374     710      748    1220
   1/4-20     710   1230      1100   1790
  5/16-18   930   1850      1750   2850
   3/8-16   1260     2425      2420   3940
   1/2-13   2150     NA    3400   NA

Aluminum fasteners tested in aluminum plates. Steel and brass fasteners tested in steel plates. Stainless steel fasteners tested in stainless steel plates. These

values are averages only and based on controlled tests - certain variations must be expected in actual practice. Performance testing of this product in your

application is recommended. We will be happy to provide samples for this purpose.

NA - Test data not available.

ULTIMATE TENSILE STRENGTH (lbs.)

ULTIMATE SHEAR STRENGTH (lbs.)

PERFORMANCE DATA

(Continued)

Aluminum Brass Steel Stainless Steel
Thread Size Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip

  #4-40   400     450   700     800     700   800   800     900
  #6-32   500     600   800     950     850 1000   1000     1300
  #8-32   600     700 1300     1500     1000   1250   1400     1650
   #10-32     750     800 1600     1800     1300   1500   1900     2000
1/4-20   1300     1450   2570     2880     2300   2610   3300     3400
  5/16-18 1900     2150   3870     4210     3300   3650   4800     5600
3/8-16   2570     2700   4620     4940     4965   5325   6100     6660
1/2-13   4000     4400   NA   NA   6700   7200      NA NA

UPSET LOAD (lbs.)

Aluminum Brass Steel Stainless Steel
Thread Size Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip

  #4-40   675     575 1265     1075     1180   1000   1600     1300
  #6-32   964     820 1740     1480     1705   1450   2400     2000
  #8-32     1095      935 2050     1740     1920   1630   3000     2200
   #10-32   1600     1450   3025     2525     3000   2500   4000     3500
1/4-20   2500     2400   4900     4250     5240   4520   6000     5100
  5/16-18 4000     3700   7795     6840     7625   6300   8700     7500
3/8-16   4700     4450 11600     11200     11500   10450   11700      9650
1/2-13   7900     6400   NA   NA    17250   14500     NA NA

ULTIMATE THREAD STRENGTH (lbs.)

MaxTite

AE-26

INSTALLATION TOOLS

SERIES 800 SPIN/SPIN TOOL

Atlas Series 800 tools provide totally pneumatic, spin/spin operation to easily install

all Atlas SpinTite and Plus+Tite fasteners. They are lightweight, economical, low

maintenance, ergonomically designed, and portable.

AE 40 SPIN/PULL TOOL

The Atlas AE 40 portable tool provides a hydraulic/pneumatic action to install Atlas

MaxTite products for those heavy-duty applications. It is a powerful, efficient, and

quiet tool, designed to provide long life and trouble free service.

HEX WRENCH INSTALLATION TOOL

The Atlas Hex Wrench Tool is designed for installing MaxTite fasteners. This tool is

ideal for field installations, repair work, and prototype applications.

L6000 INSTALLATION TOOL

The Atlas hand operated L6000 tool installs SpinTite fasteners in most types and

sizes and is also suitable for light production requirements.

For more complete tool information see Bulletin PS

ROBOTIC SYSTEM CAPABILITIES

Atlas robotic technology offers a completely automated and intelligent system for

worker-free part handling and fastener installation. The robotic assembly system

can reduce installed fastener costs, increase quality installations, improve job

productivity, and reduce floor-space requirements. We provide the fastener feed

module and the installation tool that works with your robot or we can provide the

entire system. System components and capabilities are configured to meet your

specific assembly needs.